COMPANY TODAY 2010 2011 2012 2013 2014 2015 2016 INGC, LLC modern engineering and manufacturing company, founded in 2010. Own production and design office in the territory of the Russian Federation Development and production of centrifugal gas compressor units (CGCU) Development and production of reciprocating compressor units (RCU) Headcount - more than 250 people Total area of the production base - 16 000 m2
LOCATION SALES AND ENGINERING DESIGNING, PRODUCTION, CIW, SERVICE 9 2 Novogaivinskaya Str., 5 Vavilov Str., b.3, Perm', 614030, Russia Moscow , 119334, Russia MOSKOW PERM’
PRODUCT LINE
PRODUCT LINE Reciprocating Centrifugal Compressor GCU Units Automation and Capacitive and Electrical Separation Distribution Equipment Systems Package Metal Modular structures Equipment for various purposes
CENTRIFUGAL GCU Depending on the tasks set INGC, LLC offers a packaged supply of centrifugal gas compressor the units can be equipped with units of "Irtysh" series. centrifugal blowers produced by Nuovo Pignone, Thermodyn and Arctic or tropical version NPO « Iskra ». The use of reliable domestic Boosting and Linear CS gas turbine units produced by PMZ, OJSC and KMPO, OJSC. Drive: steam and gas turbine, electric motor
CENTRIFUGAL GCU Capacity Range 4 М W 6 М W 10 М W 12 М W 16 М W 25 М W
CENTRIFUGAL GCU Gas compressor unit of « Irtysh » series consists of the following units and components: Exhaust system Waste heat recovery Air-intake system unit Cooling system ACS box Compressor oiling system air-cooling unit Transmission blowing system Heat recovery roll-out In-frame compressor area Buffer gas Fire extinguishing system GTE oil preparation unit system under the gas turbine casing Fuel gas treatment unit GTE oil system Separating gas treatment unit Dry gas seals Compressor oil system stand
RECIPROCATING COMPRESSOR UNITS Design and manufacture of RCU based on ARIEL compressors using separators, buffer tanks, assembly frame, and other own-produced main units. Power of 30 to 8000 kW 45 compressor bases Pressure up to 60 MPa Drive unit: gas reciprocating engine, electric engine, diesel, steam turbine. Russia's first OEM distributor official Ariel of gas turbine Corporation engines packager
MAXIMUM LOCALIZATION Hangar shelter/Block-module Automation and Control System Fire Alarm and Fire-Fighting System Exhaust system Engine Air Intake Filtration System Supporting structures Gas System Engine Cooling System Buffer tanks Stairs and service Separation Buffer tanks platforms equipment Preheater Engine Fuel Supply Filtration System Starting Air System Assembly frame Sensors and measuring equipment Oil System
CAPACITIVE AND SEPARATION EQUIPMENT INGC, LLC manufactures various kinds of capacitive equipment. Pressure up to 35 MPa. Volume up to 100 m3 Versions: • Loading • High pressure • Separators • With internal baffles • With mixing devices • With inner coating (epoxies, gumming) • Others at the Customer's request Materials: • Carbon steel • Corrosion-resistant steel • Titanium • Special steels and alloys The vessels are designed and manufactured in accordance with the requirements of GOST, federal rules and industrial safety regulations.
SHELTERS, VENTILATION AND HEATING SISTEMS
SERVICES
SERVICES Development of design and project documentation Selection and linking of complex technological equipment at the facility including cooperation with design institutes Contract manufacturing. Products manufacturing in accordance with the Customer's documentation Turnkey projects implementation: design, manufacture, installation, commissioning Technical support and service
DESIGNING
DESIGN ROOM Experience in the implementation of a large number of projects in Russia and the CIS countries Development of design and engineering documentation, technical specifications; Design of process equipment and life-support systems; Mechanical, thermal and gas-dynamic calculations; Design of automation and power supply systems, lighting, power equipment, and instrumentation equipment; The engineering center has a TEAM The use of modern and innovative technical solutions, of highly qualified specialists technologies and materials in the course of the project; Development of engineering documentation in accordance with: GOST, ESKD, SPDS, and with the basic requirements of API, ISO standards; Processing of foreign documents for compliance with GOST, RD for the production localization; Designer supervision in all cycles of project implementation.
3D MODELING Preparation and submission of CD to the Customer based on 3D modeling with the precise information base on all elements of the future project.
MANUFACTURING
MANUFACTURING
MANUFACTURING
MANUFACTURING Manufacturing The total area of the production base of 16, 000 m2; - Assembly workshop - 2, 500 m2 ; - Machining and assembly workshop- 2, 500 m2 ; - Painting and packaging workshop - 1, 500 m2 ; Storage and shipment area - Central warehouse - 1, 000 m2 ; - Metal structures open storage - 4, 000 m2. Logistics - Own Kabelnaya station railway siding; - Access railway routes with a warehouse complex, with a gantry crane with the capacity of 16 t .; - Convenient transport logistics.
MANUFACTURING Parallel assembly of 12 GPU or CS turbo units and 6 control units. Production buildings are equipped with the with overhead cranes with the capacity from 5 to 50 tons. Height to the hook - 12 m. Span - 24 m.
MANUFACTURING Assembly shop Preparation and coating shop Storage and shipment area Storage and shipment area
MANUFACTURING Fully equipped modern automation and power distribution systems assembly site. The site equipment allows full testing of hardware and software prior to shipment to the Customer. Aspects of projects LVPM, ACS cabinets Switchboards Fire alarm and automation cabinets Registering panels Lighting Panels ATS panels Heating and ventilation control automation boards
SERVICE AND TECHNICAL SUPPORT
SERVICE AND TECHNICAL SUPPORT Erection supervision works Commissioning works and putting into operation Service maintenance Supply of spare parts
QUALITY SYSTEM
QUALITY SYSTEM Compliance of QMS Standard Admission to work in the field of design and construction including GOST ISO 9001: 2011 on especially hazardous industrial facilities Products
PROJECTS IMPLEMENTED
PROJECTS WITH CENTRIFUGAL GCU Power, № Project Customer Compressor unit Q-ty MW Severo-Urengoyskoye 1 GCU -10 Ural 10 2 Nortgaz field Yuzhno-Russkoye Severneftegazprom 2 GCU -16 Ural 16 4 (Gazprom) field Yuganskneftegaz 3 Priobskaya KS-2 GCU -10 Ural 10 3 (Rosneft) Vankorneft 4 Vankorskoye field GCU-18 Ural 18 5 (Rosneft) Yuzhno-Russkoye field Severneftegazprom 5 GCU -16 Ural 16 4 2nd stage (Gazprom) Beregovoe field Sibneftegaz, OJSC 6 GCU -16 Ural 16 2 BCS (Rosneft) 7 Akyrtobe BCS KazTransGaz, JSC GCU-18 Irtysh 18 3 Urengoy ZPKT 8 Deethanization Gas BCS GCU-10 Irtysh 10 2 (Gazprompererabotka) Urengoy ZPKT 9 BCS GCU-6 Irtysh 6 1 (Gazprompererabotka)
PROJECTS WITH CENTRIFUGAL GCU VANKORSKOYE FIELD Five GPU-16 in individual shelters for the high pressure gas compressor station (3rd stage) of the Vankor group of fields. Drive unit: gas turbine NK-16-18STD with electric start Compressor: Centrifugal 2 В CL408/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 12,6 MPa (abs) Production rate: 147000 Nm3 / h
PROJECTS WITH CENTRIFUGAL GCU YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD Four GСU -16 for operation of the booster compressor shop 1, expandable within the 2nd stage of designing of GPP Yuzhno-Russkoye gas field. Drive unit: gas turbine GTU-16P, produced by JSC « Aviadvigatel » Compressor: Centrifugal NC-16 DCS-02 «Ural» Capacity: 16 MW Discharge pressure: 7,4 MPa (g) Production rate: 25.1 billion. Nm3 / year
PROJECTS WITH CENTRIFUGAL GCU YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD Reconstruction of BCS of the first stage with the replacement of the SFC and commissioning works. 2016.
PROJECTS WITH CENTRIFUGAL GCU AKYRTOBE BOOSTER COMPRESSOR STATION Two GCU-16 in individual shelters for boosting compressor station « TIP-02 Akyrtobe » at the switch TIP-02 between the main gas line « Kazakhstan-China » and the main gas line « Bokharan gas region - Tashkent - Bishkek – Almaty » . Drive unit: gas turbine NK-16-18STD with electric starting system manufactured by "KMPO", OJSC (Kazan) Compressor: Centrifugal В CL356/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 9,8 MPa (abs) Production rate: 1,986 bln. ncm/h
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