Company Presentation 14.09.2019 AT A GLANCE A family owned - PowerPoint PPT Presentation

Company Presentation 14.09.2019

AT A GLANCE A family owned business. Second generation in charge. 10 NUMBER OF ENGINEERS Mr. Oğuzhan Arslan Management Man. Director (Ind. Eng.) Mr. Kaan Arslan 86 Man. Partner (Economics) NUMBER OF EMPLOYEES Head of Finance Mr. Saruhan Arslan 24 White / 62 Blue (BA) Tech. Manager Mr. Murat Arslan (Mech. Engineer) 2700 M2 TOTAL CLOSED AREA

MILESTONES 1980 1995 1971 1993 Moved to First Export: Founded as Foundation of Y enibosna Germany Hidro Pres Castings Arslan Makina 2003 Approval of ISO 9001 2005 2005 Export firm: Arma Full automated Metal Export rate HPDC machine >70% 2006 and CNC machine Entry to Automotive (Finnveden -> Daimler) 2013 2018 2010 2015 Set-up of internal New factory Approval of Purchase of the powder painting construction SVTI ASIT land of new plant Certification shop started MRP II -> ERP Implementation

PRODUCTION GENERAL OVERVIEW CNC MACHINING ALU DIE CASTING TOOL& FIXTURE DESIGN POWDER P AINTINGS

CAPACITY/CAPABILITY INFORMATION CNC Die Tool & Fixture Machining Casting Productions Pressure die castings in Pressure & gravity die 4 axis precise aluminium & zinc from 20g castings & trimming milling, turning to 6kg tool production operations Aluminium gravity die CAD Software => Solidworks castings up to 15kg | CAM Software => ESPRIT Tooling flow simulations

CAPACITY/CAPABILITY INFORMATION Powder Assembly Custom Made Paintings Equipment Multi color powder paint Assembly of the Custom made equipment components, helicoil shop can be made according to specific requirements. inserting etc

CAPACITY/CAPABILITY INFORMATION MRP => ERP + BI Quality / Project Export Experience Implementation completed We are exporting PPAP , APQP, SPC, FMEA, 8D for new ERP system. products to various studies can be handled for European countries Automotive customers. since 1995.

ALLOY TYPES & RELATED COLOR CODES

REFERENCES FRANCE SWITZERLAND ITALY AUTOMA TION ENERGY GERMANY CZECHIA AUTOMOTIVE HYDRAULICS HUNGARY TURKEY AIR SYSTEMS INDUSTRIAL CHINA CASTING LIGHTNING DRIVE TECH. TELECOM ELECTRONIC

CERTIFICATES

TEST CAPABILITIES Dimensional Inspection - Mutitoyo Crysta 3D CMM Porosity Level Test – Stereo Microscope Coating Thickness Test Chemical Analysis - WAS Spektrometer Hardness Test - Affri Hardness Tester X-Ray Inspection- YXLON – 225Kv – MU 2000 (2018) Tensile Test – External Lab (Rm, Rp, %Elong.)(KOSGEB) Special Test Fixtures & Gauges Zeiss 3D CMM Mahr Surface Roughness and Contour Measurement RPT Density Control

TEST CAPABILITIES X-Ray Inspection Surface Roughness and Contour Measurement Yxlon MahrSurf

MEASUREMENT CAPABILITIES Tool Measurement 3D CMM Zoller Zeiss

CASTING SIMULATION New project designs, optimised for better castings with close customer cooperation. To enhance better results in new projects Casting Simulation Software ‘’ANYCASTING’’ is used for, Filling Time, Material Flow Particle Tracing • Liquid Filling Analysis • Solidification Patterns Air Runner Optimisation Pressure

HUMAN RESOURCES We can achieve competitiveness and success only through teamwork and focused efforts of an engaged, dedicated and capable workforce AIM: To employ promising, motivated individuals and then help them to realise their potential by enhancing their capabilities and by increasing their education so they become effective. Since Q4 2016, we actively employ a company wide Suggestion System with rewards and systematic follow-ups to engage every employee to increase our efficiency.

PHOTO GALLERY Casting Shop

PHOTO GALLERY CNC Machining Shop

PHOTO GALLERY Tool & Fixture Workshop

PHOTO GALLERY Shot Blasting & Vibro Process

PHOTO GALLERY Washing / Helicoil Insert / Assembly

PHOTO GALLERY Final Control & Packaging

INVESTMENT PLANS 2017-2019 Description Planned Date Status Goal / Investment • Extra squeze casting capability for gas tight parts, 2017-Q3 Completed New Zitai fully • Including 3 robots, automated Casting • AutoLadler, Machine 250 T • Servo Programmable Sprayer • Extractor • Tool thermo regulator & Vacuum system • Zeiss 3D CMM 2017-Q4 Completed 3D CMM • 4 axis, 2018 Q3 Completed 2 new Brother CNC •10K rpm, Machining Centers • Renishaw Laser (TRS2) and Parts Probes (OMP40) (R450 X1 & R650X1) • High pressure internal coolant • High speed machining for Alu parts

INVESTMENT PLANS 2017-2019 Description Planned Date Status Goal / Investment XRAY MACHINE 2018 Q3 Completed XRA Y • YXLON YMU-200D / 225 KV • CT Ready Mahr CD 280 2018 Q4 Completed Mahr Contour and Surface Measurement • Gas Powered 2019 Q2 Completed Central Melting • Tower Type Furnace • 1500 Kgs Holding BOTTA (Italy) • 600 Kgs/Hour Melting capacity

INVESTMENT PLANS 2017-2019 Description Planned Date Status Goal / Investment • 480 Tons Locking Force 2019-Q2 Completed OMS • Auto Ladler PRESS • Auto Sprayer Automated Die Casting Machine (Italy) • Electric Powered 2019-Q2 Completed Liquid Metal • 500 Kgs Transfer Capacity Transfer System • 3 x Transfer pots for different alloys • Plc Controlled 2019-Q2 Completed DOGUS • 200-1200 Kgs Capacity Foundry • Auto Flux Feeding System Degassing Unit (FDU)

INVESTMENT PLANS 2017-2019 Description Planned Date Status Goal / Investment • Control and optimize the cleaning of the Melt. 2019-Q4 Planned Density • Density Index Equipment. Index • Saving the measure results and SPC capability. Measurement • Including 3 robots, 2019-Q4 Planned New Zitai fully • AutoLadler, Automated • Auto Sprayer Casting Machine • Extractor 730 Tons • Tool thermo regulator & Vacuum system

MOVING TO A NEW PLANT Description New factory Building investment in the new New Airport organized Industry area. (Hadımköy Industrial Area) Location: • 25 Km West Direction from Atatürk Airport. 27 KM • 27 Km South Direction from New 3rd Airport. • Planned total closed area 13.000 sqm New Factory Planned Date Current 2019-Q4 Factory Current Airport

MOVING TO A NEW PLANT Description New factory Building investment in the new organized Industry area. (Hadımköy Industrial Area) Location: • 25 Km West Direction from Atatürk Airport. • 27 Km South Direction from New 3rd Airport. • Planned total closed area 13.000 sqm Planned Date 2019-Q4

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