AURANGABAD ELECTRICALS LTD A CIE Automotive Group Company 1 ABOUT - PowerPoint PPT Presentation

AURANGABAD ELECTRICALS LTD A CIE Automotive Group Company 1

ABOUT AEL 2

INTRODUCTION • AEL Aluminium Die Casting was established in 1995. • It is one of the leading auto component manufacturing companies in India • It has 5 manufacturing facilities across western and northern India • The AEL sales turnover is of INR 8.55 Bio (Euro 107 Mio) for the year 2018-19 • Industry Presence - Automotive  Manufacturing facilities / Capabilities: o Die Designing o Die Manufacturing o High Pressure Die Casting o Gravity Die Casting o Machining and Surface Treatments o Sub-Assembly  Driven by 1500 qualified personnel 3

GROUP HISTORY Solution provider across a wide range of automotive Establishes products New HPDC plant in MCIE 100% R&D Centre Aurangabad acquisition of receives GDC business AEL recognition becomes from DSIR 2 part of AEL on back of restructuring Establishes Shifts focus Establishes of AMML 1 New HPDC to be New GDC Establishes plant in complete plant in First die solution Pantnagar Aurangabad casting unit provider for in die casting Aurangabad 2016 - 2017 2006-2008 1995-2004 2004-2005 2009-2010 2011-2013 2014 - 2016 2018 - 2019 Notes: 1 AMML - Aurangabad Motor Manufacturers Limited 2 DSIR: Department of Scientific and Industrial Research 4

AEL PRESENCE Location: Pantnagar 1 HPDC Unit Location: Aurangabad 2 HPDC Units 1 GDC Unit Corporate Office Location: Pune 1 HPDC Unit 5 Plants across India 5

QUALITY & ENVIRONMENTAL CERTIFICATIONS We commit ourselves to satisfy our customers by manufacturing products synonymous with Quality & Reliability and total dedication of all our members to achieve the goal. We adopt continual improvement philosophy in products & processes and also work towards energy conservation & environment protection & safety. All plants are certified for ISO 9001 and Plant-3, Plant-6,Plant-9,Plant-N1 & GDC IATF 16949 Certified for OHSAS & ISO 14001 ISO 9001: 2008 IATF 16949: 2016 BS OHSAS 18001: 2007 ISO 14001: 2004 6

AEL - DOMESTIC & OVERSEAS CUSTOMERS Two Wheeler OEM Four Wheeler OEM Tier 1 & Non Auto 7

AEL GLOBAL CUSTOMERS Germany (NGPM, Daimler) Netherlands (MTEE) Thailand Italy (Piaggio) (MHIL) USA (Behr) India (Bagla Group) Representatives Offices at Germany, France & Italy 8

CAPABILITY OVERVIEW Design & Analysis Die Design Die Mfg M/C Tool & Die Unigraphics – VA / VE CNC Milling NX 8 Manufacturing Suggestions Catia V5 CNC EDM – R 21 Proe-Creo-2 NC EDM Surface Die Mfg Grinder Engineering & Process Design & Design Inputs Development Cylindrical Unigraphics – Grinder NX 8 Lathe Work NC V 21 Radial Drilling Simulation Manufacturing of Surface Treatment & Casting MAGMA Painting Inspection Flow 3D V10.1 Mitutoyo CMM Machining & Assembly PROCAST 9

ALUMINIUM CASTING BUSINESS 10

FACILITIES: ALUMINIUM CASTING BUSINESS Plant 6 Plant 3 Plant 3A & 3B Pantnagar Plant Engineering & Tool Room Plant GDC Engineering & Description Plant 3 Plant 3A & 3B Plant 6 Plant N1 Plant GDC Tool room Open Area (Sq. Mt.) 41,913 12,000 39,000 4,900 6,375 Buildup Area (Sq. Mt.) 12,000 7,056 6,000 11,000 10,600 1,646 Location Aurangabad Pune Pant Nagar Aurangabad Aurangabad 11

FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD Plant 3 HPDC Machine 150T-650T (22) (Buhler, Zitai, LK) Machining CNC, VMC, SPM (103) (Brother, Fanuc, AMS, Jobber XL) Capacity per month 600MT Material ADC12, AlSi132, AlSi9Cu3, AlSi12Cu1Fe Product Family BRAKE BODY PARTS CLUTCH ALTERNATOR STATOR ZB BEAM VALVE HSG SYNCH RING PANEL COVER BRACKET BRACKET MANIFOLD GEHAUSE 12

FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD Plant 3A & 3B HPDC Machine 840T (7) (Buhler) Machining 27 (Multistep, HMC, VMC) (Mikron, Mazak, Brother, Fanuc) Capacity per month 250MT Material AlSi9Cu3, AlSi12Cu1Fe Product Family Pump Housing ECU Cover Crankcase 13

FACILITIES: HIGH PRESSURE DIE CASTING - Pune Plant 6 HPDC Machine 250T-840T (9) (Zitai, Toshiba, Buhler) Machining 8 (HMC, VMC, SPM) (Brother, Mazak) Capacity per month 200MT Material AlSi9MnMg, AlSi9Cu3 Product Family STEP HOLDER FOOT REST MASTER CYLINDER OIL PUMP 14

FACILITIES: HIGH PRESSURE DIE CASTING - Pantnagar Plant N1 HPDC Machine 150T-900T (18) (Zitai, LK) Machining 64 (HMC, VMC, CNC, SPM) (Makino, Brother, Fanuc, Jobber XL) Capacity per month 500MT Material ADC12, AlSI132 Product Family BRAKE PANEL BRAKE DRUM CLUTCH GRIP FRAME, MAGNETO STEP HOLDER CRANKCASE COVER COUPLING COVER 15

FACILITIES: GRAVITY DIE CASTING - Aurangabad GDC Plant GDC Machine 29 Core Making 23 Machining 17 (Twin Spindle VMC 5 Axis, CNC, VMC) (Chiron, Haas, Brother) Capacity per month 350MT Material AC4B, AlSi7MgTi, AC2A, AlSi12Cu1Fe, AC2B, AlSi10Mg, AlMg5Si2Cu1Mn, AC4CH, A413 Product Family CYLINDER CALIPER BODY VALVE COMPRESSOR CHARGE AIR PUMP THERMOSTAT HOUSING HEAD COVER 16

FACILITIES – HPDC HPDC Machine – BUHLER 840T WITH ROBOT , TRIMMING PRESS MELTING FURANCE WITH DEGASSING 17

FACILITIES: GDC GDC MACHINE WITH AUTO POURING CORE MAKING MACHINE 18

FACILITIES: POST CASTING PROCESS VMC - 4 AXIS HMC VMC - TWIN SPINDLE MULTISTEP – 5 AXIS Brother Speedio S700 MAZAK HCN4000 CHIRON DZ15W MAGNUM MIKRON XT-200 Machining Facility Sub assembly & Painting Facility 19

FACILITIES: QA INSTRUMENTS Photos Remarks SPECTRO MACHINE DENSITY METER MILLIPORE TESTING SURFACE FINISH Photos Remarks ZEISS CMM MACHINE GE X-RAY LEICA LAB PARTICLE COUNT CONTRACER 20

FACILITIES: OTHER EQUIPMENTS Photos Remarks DÜRR WASHING MACHINE RENISHAW EQUATOR Photos Remarks DR. WIESENER LEAK TESTING ETCHON LASER MARKING 21

ENGINEERING & TOOL ROOM 22

CAPABILITIES: DESIGN & ENGINEERING • Co-design & simultaneous engineering Weight reduction o Material substitution o Improvement in mechanical properties o Enhancement of performance o Value Engineering: Reduction in o  Part count Subsequent manufacturing operations  Manufacturing cycle time  Robustness in manufacturing process   Ease of manufacturing • 3D modelling • Flow, fill and solidification simulation and validation 23

FACILITIES: ENGINEERING AND TOOL ROOM Facility Nos 10 SIEMENS NX-10(UG) 1 CATIA V5 R24 3 PROE CREO PARAMATRIC 3 1 SOLID EDGE ST7 2 WORK NC V23 4 Simulation Software 12 Vertical Machining Center 4 EDM Machine (Spark Erosion) 4 Wire cut EDM Machine 1 Die Spotting Press 3 Surface Grinding Machine 2 Cylindrical Grinding Machine 2 Coordinate Measuring Machine 1 Tempering Furnace 24

CUSTOMER SUPPORT 25

EXPORT LOGISTICS Pick up from AEL Aurangabad Delivery at Customer Mumbai Port Location Export Export Clearance Logistics Warehousing at Mumbai Arrangement Port Custom Clearance Ocean at Freight Destination Port Destination 26

RECOGNITIONS 27

AWARDS • BAL ‘Q – Gold consistency Award’ - AEL Plant N1 • BAL TPM Award - AEL Plant N1 • BAL TPM Excellence award – AEL Plant N1 • JIPM TPM excellence award – AEL Plant N1 • KOEL Best Quality Performance • Ashok Leyland Best in Class performance in Quality BAL ‘Q - Gold Award’ - AEL GDC division • BAL ‘Q - Gold Award’ - AEL Plant 3 • • BAL ‘ TPM Award’ - AEL GDC division Tata Toyo Best Supplier – AEL GDC division Atlas Copco Best New Supplier – AEL GDC division BAVA Kaizen Competition (2nd Runner-up Award) BAL "Q - Silver Award"- AEL Plant 3 28

CONTACTS Mr. Rakesh Pardeshi Mr. Ajeet Kumar AGM (Business Development and Sales, AEL) Sr. Manager (Business Development and Sales, AEL) E-mail: pardeshi.r@baglagroup.com E-mail: kumar.a@baglagroup.com Mobile No: +91 – 9881204950 Mobile No: +91 – 8380068059 Mr. Vinayak A Pol Executive Director – Aluminium Casting Business (AEL) E-mail: pol.va@baglagroup.com Mobile No: +91 – 9326370101 29