AURANGABAD ELECTRICALS LTD www.aurangabadelectricals.co.in 1
ABOUT BAGLA GROUP 2
INTRODUCTION • Bagla Group was established in 1986. It is one of the leading auto component manufacturing companies in India • It has 13 manufacturing facilities across western and northern India • The group sales turnover is of INR 10.97 Bio (Euro 146 Mio) for the year 2017-18 • Industry Presence - Automotive Joint Ventures: Manufacturing facilities / Capabilities: o With Officine Meccaniche Rezzatesi (OMR), Italy for HPDC o Die Designing & Manufacturing o With Fontana, Italy for High Tensile Steel Fasteners o High Pressure & Gravity Die Casting o With Chengzhou Changzheng , China for Free Frost o Machining and Surface Treatments Evaporator o Sub-Assembly o Steel Fabrication and Electro Plating Subsidiary: o High Tensile Fasteners o AE Deutschland GmbH, Germany: Machining of Aluminium castings o Automotive electrical parts such as Ignition coil, Magneto, Starter Motor, Sensor , Flasher , Relay etc Driven by 1500 qualified personnel 3
VISION & MISSION – BAGLA GROUP Vision Be an agile group, working towards excellence, to provide delight to all stakeholders. Mission At Bagla Group, our mission is To delight the customer with excellent product quality, delivery, development and value for money. To create safe & participative working environment to promote employee morale. To conduct business by lawful and ethical means. To conserve natural resources, maintain clean and green environment. To enhance value of shareholders, suppliers and society. 4
GROUP STRUCTURE Casting Business 5 Plants Aurangabad INR 6.51 Bio Electricals Limited AE OBASIL** Casting Business Deutschland 1 Plant JV with GmbH, INR 0.87 Bio OMR, Italy Germany Bagla Group INR 10.97 Bagla Auto Electrical Bio Refrigeration Electricals & Business CZ BMR 1 Plant 2 Plants Electronics INR 0.03 Bio INR 1.13 Bio Pvt. Ltd. BGFEIPL* Fasteners Business BMR HVAC JV with Condenser Business 1 Plant Ltd. Fontana, 3 Plants INR 0.80 Bio Italy INR 1.62 Bio Note: * BG Fastening and Engineering Industries Private Limited ** OMR Bagla Automotive Systems India Limited 5
GROUP HISTORY Solution provider across a wide range of automotive Enters into JV with OMR products Holdings Spa Wind Power Establishes plant Establishes New HPDC in Pantnagar for R&D Centre plant in Aurangabad Alu. Die Casting receives recognition for Alu. Die Casting from DSIR 2 components components High Tensile Fasteners GDC business Investment by becomes part of Blue River Capital AEL on back of restructuring of Formed subsidiary AMML 1 Demerged Plant IV to company AE Commences Bagla Electricals & Deutschland GmbH manufacturing of Die Casting Electronics Pvt Ltd. BG LI-IN high tensile Electricals Limited fasteners is incorporated Shifts focus to be complete solution provider for die Enters JV with casting comps. Establishes die Fontana Finanziaria casting unit S.P.A. Auto Electricals Incorporation AEL as a auto electrical component supplier 2016 - 2017 2006-2008 1985-1994 1995-2004 2004-2005 2009-2010 2011-2013 2014 - 2016 Notes: 1 AMML - Aurangabad Motor Manufacturers Limited 2 DSIR: Department of Scientific and Industrial Research 6
GROUP PRESENCE Location: Pantnagar 1 HPDC Unit Location: Faridabad 2 BMR Units Location: Aurangabad 3 HPDC Units 1 GDC Unit 2 Electrical Units 1 Fastener Unit Corporate Office Location: Pune 1 HPDC Unit 2 BMR Units 13 Plants across India 7
QUALITY & ENVIRONMENTAL CERTIFICATIONS We commit ourselves to satisfy our customers by manufacturing products synonymous with Quality & Reliability and total dedication of all our members to achieve the goal. We adopt continual improvement philosophy in products & processes and also work towards energy conservation & environment protection & safety. All plants are certified for ISO 9001 and Plant-3, Plant-6,Plant-9,Plant-N1 & GDC IATF 16949 Certified for OHSAS & ISO 14001 ISO 9001: 2008 IATF 16949: 2016 BS OHSAS 18001: 2007 ISO 14001: 2004 8
DOMESTIC & OVERSEAS CUSTOMERS Two Wheeler OEM Four Wheeler OEM Tier 1 & Non Auto www.aurangabadelectricals.co.in 1/16/2018 9
GLOBAL CUSTOMERS Germany Canada Austria (Rotax, (NGPM, (Magna) Scooter Tech) Daimler) Netherlands (MTEE) Thailand Italy (Aprilia, (MHIL) OMR, Piaggio) USA (Behr, Chrysler) Vietnam India (Bagla (Piaggio) Group) Representatives Offices at Germany, & Italy 10
CAPABILITY OVERVIEW Design & Analysis Die Design Die Mfg M/C Tool & Die Unigraphics – VA / VE CNC Milling NX 8 Manufacturing Suggestions Catia V5 CNC EDM – R 21 Proe-Creo-2 NC EDM Surface Die Mfg Grinder Engineering & Process Design & Design Inputs Development Cylindrical Unigraphics – Grinder NX 8 Lathe Work NC V 21 Radial Drilling Simulation Manufacturing of Surface Treatment & Casting MAGMA Painting Inspection Flow 3D V10.1 Mitutoyo CMM Machining & Assembly PROCAST 11
ALUMINIUM CASTING BUSINESS 12
FACILITIES: ALUMINIUM CASTING BUSINESS Plant 3 Plant 3A & 3B Pantnagar Plant Plant 6 Engineering & Tool Room Plant GDC OBASIL Engineering Description Plant 3 Plant 3A & 3B Plant 6 OBASIL Plant N1 Plant GDC & Tool room Open Area (Sq. Mt.) 41,913 12,000 24,417 39,000 4,900 6,375 Buildup Area (Sq. Mt.) 12,000 7,056 6,000 14,028 11,000 10,600 1,646 Location Aurangabad Pune Aurangabad Pant Nagar Aurangabad Aurangabad 13
FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD Plant 3 HPDC Machine 150T-650T (22) (Buhler, Zitai, LK) Machining CNC, VMC, SPM (103) (Brother, Fanuc, AMS, Jobber XL) Capacity per month 600MT Material ADC12, AlSi132, AlSi9Cu3, AlSi12Cu1Fe Product Family BODY PARTS VALVE HSG BRAKE CLUTCH ALTERNATOR STATOR ZB BEAM SYNCH RING PANEL COVER BRACKET BRACKET MANIFOLD GEHAUSE 14
FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD Plant 3A & 3B HPDC Machine 840T (7) (Buhler) Machining 27 (Multistep, HMC, VMC) (Mikron, Mazak, Brother, Fanuc) Capacity per month 150MT Material AlSi9Cu3, AlSi12Cu1Fe Product Family Pump Housing ECU Cover Crankcase 15
FACILITIES: HIGH PRESSURE DIE CASTING - Pune Plant 6 HPDC Machine 250T-840T (9) (Zitai, Toshiba, Buhler) Machining 8 (HMC, VMC, SPM) (Brother, Mazak) Capacity per month 200MT Material AlSi9MnMg, AlSi9Cu3 Product Family STEP HOLDER FOOT REST MASTER CYLINDER OIL PUMP 16
FACILITIES: HIGH PRESSURE DIE CASTING - Pantnagar Plant N1 HPDC Machine 150T-900T (18) (Zitai, LK) Machining 64 (HMC, VMC, CNC, SPM) (Makino, Brother, Fanuc, Jobber XL) Capacity per month 500MT Material ADC12, AlSI132 Product Family BRAKE PANEL BRAKE DRUM CLUTCH GRIP FRAME, MAGNETO STEP HOLDER CRANKCASE COVER COUPLING COVER 17
FACILITIES: GRAVITY DIE CASTING - Aurangabad GDC Plant GDC Machine 29 Core Making 23 Machining 17 (Twin Spindle VMC 5 Axis, CNC, VMC) (Chiron, Haas, Brother) Capacity per month 350MT Material AC4B, AlSi7MgTi, AC2A, AlSi12Cu1Fe, AC2B, AlSi10Mg, AlMg5Si2Cu1Mn, AC4CH, A413 Product Family CYLINDER CALIPER BODY VALVE COMPRESSOR CHARGE AIR PUMP THERMOSTAT HOUSING HEAD COVER 18
FACILITIES – HPDC HPDC Machine – BUHLER 840T WITH ROBOT , TRIMMING PRESS MELTING FURANCE WITH DEGASSING www.aurangabadelectricals.co.in 1/16/2018 19
FACILITIES: GDC GDC MACHINE WITH AUTO POURING CORE MAKING MACHINE www.aurangabadelectricals.co.in 1/16/2018 20
FACILITIES: POST CASTING PROCESS VMC - 4th AXIS HMC VMC - TWIN SPINDLE MULTISTEP – 5th AXIS Brother Speedio S700 MAZAK HCN4000 CHIRON DZ15W MAGNUM MIKRON XT-200 Machining Facility Sub assembly & Painting Facility www.aurangabadelectricals.co.in 1/16/2018 21
FACILITIES: QA INSTRUMENTS Photos Remarks SPECTRO MACHINE DENSITY METER MILLIPORE TESTING SURFACE FINISH Photos Remarks ZEISS CMM MACHINE GE X-RAY LEICA LAB PARTICLE COUNT CONTRACER www.aurangabadelectricals.co.in 1/16/2018 22
FACILITIES: OTHER EQUIPMENTS Photos Remarks DÜRR WASHING MACHINE RENISHAW EQUATOR Photos Remarks DR. WIESENER LEAK TESTING ETCHON LASER MARKING www.aurangabadelectricals.co.in 1/16/2018 23
ENGINEERING & TOOL ROOM 24
CAPABILITIES: DESIGN & ENGINEERING • Co-design & simultaneous engineering Weight reduction o Material substitution o Improvement in mechanical properties o Enhancement of performance o Value Engineering: Reduction in o Part count Subsequent manufacturing operations Manufacturing cycle time Robustness in manufacturing process Ease of manufacturing • 3D modelling • Flow, fill and solidification simulation and validation 25
FACILITIES: ENGINEERING AND TOOL ROOM Facility Nos 10 SIEMENS NX-10(UG) 1 CATIA V5 R24 3 PROE CREO PARAMATRIC 3 1 SOLID EDGE ST7 2 WORK NC V23 3 Simulation Software 12 Vertical Machining Center 4 EDM Machine (Spark Erosion) 4 Wire cut EDM Machine 1 Die Spotting Press 3 Surface Grinding Machine 2 Cylindrical Grinding Machine 2 Coordinate Measuring Machine 1 Tempering Furnace www.aurangabadelectricals.co.in 1/16/2018 26
AE DEUTSCHLAND GmbH, GERMANY (GREENFIELD PROJECT) 27
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