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Integral use of aromatic plants: prefeasibility comparison of stand- alone and biorefinery processes using thyme ( Thymus vulgaris ) as base case Paula Andrea Marn-Valencia 1 , Estefanny Carmona-Garcia 1 , Jhonny Alejandro Poveda Giraldo 1


  1. Integral use of aromatic plants: prefeasibility comparison of stand- alone and biorefinery processes using thyme ( Thymus vulgaris ) as base case Paula Andrea Marín-Valencia 1 , Estefanny Carmona-Garcia 1 , Jhonny Alejandro Poveda Giraldo 1 , Nayda Patricia Arias Duque 2 , Carlos Ariel Cardona Alzate 1 1 Instituto de Biotecnología y Agroindustria, Departamento de Ingeniería Química, Universidad Nacional de Colombia sede Manizales, Manizales, Colombia 2 Universidad de Boyacá, T unja, Colombia Presenting author email: pamarinv@unal.edu.co Corresponding author email: ccardonal@unal.edu.co Research group: chemical, catalytic and biotechnological processes

  2. Introduction Methodology Results Conclusions Introduction 30% Aromati 40% c plants 4 Jobs/ha The Colombia potential is found 30% in climatic advantages and soil use [1, 2] Research group: chemical, catalytic and biotechnological processes 2

  3. Introduction Methodology Results Conclusions Thyme ( Thymus vulgaris ) It is among the most produced species in Colombia, which is found in difgerent areas of the country. The multiple extractive components that thyme contains make it have a potential for use towards difgerent value-added products. Polyphenolic compounds and essential oil are important due to they have a wide range of biological functions [3]. 3 Research group: chemical, catalytic and biotechnological processes

  4. Introduction Methodology Results Conclusions Phenolic Compounds Extraction Benefjts for human health Antioxidant activity protecting Conventional against chronic-degenerative methods Antimicrobial capacity with benefjts for the immune system Green technologies Antithrombotic properties due to the inhibition of platelets aggregation Anti-infmammatory and Antiallergenic efgects 4 Research group: chemical, catalytic and biotechnological processes

  5. Introduction Methodology Results Conclusions Waste management: biogas production Currently Currently the energy the energy requirement requirement s have been s have been Biogas from Biogas from increased increased wastes plays wastes plays an important an important It can It can role in role in replace replace energy energy conventional conventional generation generation fuels to fuels to produce produce heat and heat and energy or energy or used as used as gaseous fuel gaseous fuel 5 Research group: chemical, catalytic and biotechnological processes

  6. Introduction Methodology Results Conclusions The aim of this work Thyme Solvent Stand- Phenolic extract extraction alone process Remaining of thyme extraction Anaerobic Biorefjner Biogas digestion y process 6 Research group: chemical, catalytic and biotechnological processes

  7. Introduction Methodology Results Conclusions Methodology: characterization The results of Extractives NREL/TP-510-42619 the Holocellulose ASTM D1104 composition Chemical Chemical Cellulose T 203 os-74 were used as analysis analysis initial data in Lignin T 222 os-74 the simulation Ash NREL/TP-510-42622 section The anaerobic digestion Solid Solid T otal solids ASTM E1756-08 conditions analysis analysis Volatile solids ASTM E1756-08 were fjxed with these results 7 Research group: chemical, catalytic and biotechnological processes

  8. Phenolic Introduction Methodology Results Conclusions Biogas production: compounds anaerobic extraction: solvent digestion extraction -Ratio solvent-solid 20:1 (v:w) Spent Thyme -Solvent: ethanol 60% -Time: 3 hours -T emperature: 40°C Standard method VDI -150 rpm [7, 8] 4630 T emperature: 37°C Time: 15 days Gases analysis Gases analyzer Gasboard - 3100P 8 Research group: chemical, catalytic and biotechnological processes

  9. Introduction Methodology Results Conclusions Process flow diagram for simulation BIOREFINERY PROCESS 1. Dryer 2. Mill 3. Extraction vessel 4. Filter 5. Evaporator 6. Anaerobic digestor 7. Cogeneratio n system STAND-ALONE PROCESS 9 Research group: chemical, catalytic and biotechnological processes

  10. Introduction Methodology Results Conclusions Processes simulation Processes simulation Simulation of stand-alone and biorefjnery processes were performed using Aspen Plus Simulation of stand-alone and biorefjnery processes were performed using Aspen Plus software. The mass and energy balances were obtained. software. The mass and energy balances were obtained. Economic assessment Economic assessment It is estimed with Aspen Process Economic Analyzer considering the conditions of It is estimed with Aspen Process Economic Analyzer considering the conditions of Colombian context and 10 years of project lifetime. The scale analysis was made by Colombian context and 10 years of project lifetime. The scale analysis was made by calculating the Net Present Value (NPV). calculating the Net Present Value (NPV). Environmental assessment Environmental assessment It was performed using the software WAR GUI. The Potential Environmental Impact It was performed using the software WAR GUI. The Potential Environmental Impact (PEI) was obtained. There are two categories: global atmospheric impact and the local (PEI) was obtained. There are two categories: global atmospheric impact and the local toxicological impact. toxicological impact. 10 Research group: chemical, catalytic and biotechnological processes

  11. Introduction Methodology Results Conclusions Results Chemical Extraction yield of characterization phenolic compounds Characterization of thyme (%w/w dry 16 14 basis) 12 Percentage 10 Component 8 [%] 6 4 2 Extractives 31.28 ± 1.19 0 Yield [%] Cellulose 31.52 ± 2.04 Hemicellulo 17.04 ± 1.96 se Lignin 14.87 ± 1.01 Ash 5.29 ± 0.09 Total solids 29.54 ± 1.49 Volatile 27.05 ± 0.38 solids Moisture* 75.29 *Moisture of fresh raw material 11 Research group: chemical, catalytic and biotechnological processes

  12. Introduction Methodology Results Conclusions Results: Biochemical Methane Potential (BMP) Methane Yield 250 231 350 200 ml/gVS 300 Yield (mL/g SV) Y ie ld (m l/ g V S ) 250 114 150 200 ml/gVS 150 100 100 50 Bioga 0 50 s 0 0 2 4 6 8 10 12 14 16 Time [day] 12 Research group: chemical, catalytic and biotechnological processes

  13. Introduction Methodology Results Conclusions Economic comparisson between stand-alone and biorefinery processes Base case 10 T/h= 240 T/day NPV [Million USD/year] 10,00 100% Cooling water 3.4 5,00 requirements years 0,00 -4 -2 0 2 4 6 8 10 100% Electricity -5,00 requirements -10,00 6 years Project Lifetime [years] 1% Steam requirements Stand-alone process Biorefjnery process 13 Research group: chemical, catalytic and biotechnological processes

  14. Introduction Methodology Results Conclusions Environmental comparisson between stand-alone and biorefinery processes 3,0E-05 Energy requirement 2,5E-05 2,5E-05 PEI leaving the system per mass of product streams (PEI/kg product) 2,0E-05 2,0E-05 1,5E-05 1,0E-05 1,5E-05 Impact [PEI/kg] 5,0E-06 ) t 1,0E-05 0,0E+00 c u d s s o s s r e e p 5,0E-06 c c g o o k r r / p p I E P y e 0,0E+00 ( n r t e o c n a l p a fj m - e d r I n - o a i t B S Stand alone Bio-refjnery Global Warming Potential (GWP), Ozone Depletion Potential (ODP), Acidifjcation Potential (AP), and Photochemical Oxidation Potential (PCOP), Human T oxicity Potential by Ingestion (HTPI), Human T oxicity Potential by either inhalation or dermal exposure (HTPE), Aquatic T oxicity Potential (ATP), and T errestrial T oxicity Potential (TTP). 14 Research group: chemical, catalytic and biotechnological processes

  15. Introduction Methodology Results Conclusions Conclusions -The results showed the pre-feasibility to extract antioxidant compounds from thyme as raw material by solvent extraction through stand-alone way at difgerent scales. However, in the case of the biorefjnery approach a very high scales are required . -The conditions proposed in this paper, make the stand-alone process approach more viable than the biorefjnery approach. However, there are difgerent ways to do the biorefjnery process more profjtable based on the use of more effjcient extraction and energy technologies. Additionally the key point is the interest for the total use of raw materials to avoid contamination. -Other important aspect assessed in this study case is the Potential Environment Impact (PEI) as environmental indicator. It was achieved less PEI in the stand-alone than biorefjnery approach. It is possible to affjrm that a large part of the 15 environmental impact potential is due to energy consumption. Research group: chemical, catalytic and biotechnological processes

  16. Integral use of aromatic plants: prefeasibility comparison of stand-alone and biorefjnery processes using thyme ( Thymus vulgaris ) as base case Paula Andrea Marín-Valencia 1 , Estefanny Carmona-Garcia 1 , Jhonny Alejandro Poveda Giraldo 1 , Nayda Patricia Arias Duque 2 , Carlos Ariel Cardona Alzate 1 THANKS FOR YOUR ATTENTION Acknowledgments : “Evaluación Del Uso Sostenible De La Calédula ( Calendula Ofjcinalis ), Albahaca (Ocimun Bscillicum) Y T omillo ( Thymus Vulgaris ) Bajo El Enfoque De Biorrrefjnerías En El Municipio De Saboyá-boyacá” 16 Research group: chemical, catalytic and biotechnological processes

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