and Design of Industrial Facilities COMMITTED COMPANY DELIVERING - PDF document

FE T Eng neering Ltd. Technical Company for Engineering, Calculation and Design of Industrial Facilities COMMITTED COMPANY DELIVERING HIGH QUALITY SERVICES WITH PROFESSIONALISM

ABOUT US In operation since 2005, first as FEST Engineering s.r.o., now FEST Engineering Ltd. , was originally founded as an engineering and advisory service company providing technical analysis, design and construction of piping systems, pressure vessels and steel structures. Due to extended growth and demand, we have expanded internationally with offices in Czech Republic, Slovakia, Germany and UK. We offer services as a subcontractor , as well as the execution of complete projects . Thanks to our participation in international projects we have extensive experience in the fi eld of piping system analysis. We use the latest methods and technologies and adjust them to the customer's requirements. We mainly participate in projects related to the construction of conventional and nuclear power plants, biomass handling systems, waste to power systems, as well as steel works and facilities for Chemical, petrochemical, pharmaceutical industries. With Over 27 000 man-hours capacity, our permanent staff are highly qualified professionals with long-term experience in design, construction and analysis of pipelines, steel structures and pressure vessels. Since February 2008, we have been working in accordance with ISO 9001 certificate by TÜV SÜD. 3

ACTIVITIES – SPECIALIZATION For All Stages of Project - Basic, Detail and Workshop Documentation PIPING SYSTEM DESIGN AND CONSTRUCTION DESIGN AND CONSTRUCTION OF PIPING SUPPORTS SYSTEM STRESS ANALYSIS OF PIPING SYSTEMS DIMENSIONING AND STRENGTH ANALYSIS OF PRESSURE TANKS, VESSELS, BOILERS AND OTHER PRESSURE PARTS ANALYSIS AND DESIGN OF STEEL STRUCTURES PREPARATION OF TECHNOLOGICAL SPECIFICATIONS TECHNICAL ADVICE DESIGN OF BOILERS AND INDUSTRIAL EQUIPMENT Main CAD, CFD and FEA software for Analysis and Design: • ROHR2 • RFEM • AUTOCAD • PROBAD • VVD • PDMS • CAESAR II • FEMAP (NX NASTRAN • SOLID EDGE • SCIA ENGINEER • TEKLA ANSYS) • NOZZLE PRO • INVENTOR • AUTOCAD PLANT 3D Main Industries: • ENERGY • MACHINERY • TRANSPORTATION & • CHEMICAL • OIL and GAS ENGINEERING • PETROCHEMICAL • FOOD CONSTRUCTIONS • METALLURGICAL • PHARMACEUTICAL • PAPER 4

PIPING SYSTEM DESIGN AND CONSTRUCTION 1. Design of pipe classes 2. Preparation of 3D models of piping systems, steel constructions and devices 3. Preparation of load and anchorage plans 4. Concept of piping supports 5. Preparation of isometrics 6. Construction of piping system parts, supports and supporting constructions 7. Design of compensators 8. Calculation of pressure drop DESIGN AND CONSTRUCTION OF PIPING SUPPORTS SYSTEM • Design and optimization of the concept of piping supports system • Design of piping supports system 5

STRESS ANALYSIS OF PIPING SYSTEMS • LINEAR AND NON-LINER STATIC ANALYSIS • DYNAMIC ANALYSIS LIKE EARTHQUAKE AND WATER HAMMER AND MODAL ANALYSIS • ANALYSIS OF UNDERGROUND PIPING SYSTEMS We provide stress analysis for pipelines above ground and underground. For analysis and calculation, we use ROHR2, CAESAR II or according to the customer´s individual needs, specific software as e.g. PIPESTRESS. Where it is not possible to calculate analysis with using of a wire frame model, we use fi nite elements method in FEMAP, SCIA, RFEM or additional module ROHR2fesu. It offers opportunity of a multitude of analysis types – static, dynamic (first - order, second-order theory for linear or non-linear boundary conditions). Complex analysis consists of: • Strength analysis of pipelines • Optimization of piping systems (safe • Calculation of allowable stress of operation and cost minimization) • Preparation and calculation of piping systems and associated structures isometrics and program outputs • Nozzle load of associated devices • Calculation report (also as provable and equipment documentation) • Fatigue analysis • Thermal expansion, deformation, • Flange joints analysis deflection and flexibility of piping • Concept of expansion joints, • Nozzle analysis dampers and shock absorbers 6

We provide analysis for following operational cases: • Primary loads: dead load and overpressure including pressure test and assembly state • Secondary loads: thermal expansion and restricted dilatation loads • Wind loads • Earthquake loads • Settlement loads • Emergency states – piping system whip etc. • Forces and moment like external loads • Slug loads and water hammer • Valve reaction forces The documentation is also provable for authorization by the Notified Body. We are customer-oriented and with full responsibility we look for the best solution, which ensures a safe system operation and significantly reduces the costs for the pipe delivery, which often exceeds the calculation costs Stress analysis of piping systems – codes and standards: • ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.5, ASME B31.8 • ASME Class 1, ASME Class 2, ASME Class 3 • EN 13480 - 3 and EN 1591 • AGFW • KTA 3211.2, KTA 3201.2 • BS 7159 • KRV • WRC 537 (107) and WRC 29 • FDBR • CODETI • RCCM Class 1, RCCM Class 2, RCCM Class 3 • Stoomwezen 7

DIMENSIONING AND STRENGTH ANALYSIS OF PRESSURE TANKS, VESSELS, BOILERS AND OTHER PRESSURE PARTS • Design and analysis of fl anged joints • Fatigue analysis • Internal pressure calculation • External pressure calculation • Calculation of anchorage loads and stability Stress analysis is carried out according to particular standards e.g. EN 13445, EN 12952, AD Merkblatt 2000, ASME VIII sec.1 and sec. 2, etc. and also with FE method. We use VVD calculation for Analytic calculation. For FEM calculations, we use software FEMAP with NX Nastran, or ANSYS. Standards and Codes:  EN 13445  EN 12952  ASME I  ASME VIII.  Pd5500  AD Merkblatt 2000  CODAP 8

DESIGN AND CONSTRUCTION OF PRESSURE VESSELS, SILOS, AIR DUCTS AND CHIMNEYS  Dimensioning and design  Creation of 3D models  Preparation of manufacturing documentation  Specification and instructions for transport and manipulation  Calculation of anchorage loads and stability We provide customized documentation. Complete documentation can consist of:  General arrangement drawings  Detail workshop drawings  Inspection drawings  Assembly and transportation drawings and drafts Standard part of documentation including parts list, MTO and specification of material. We use Inventor software for preparation of smart 3D model which can be further used as a reference model integrated to a general model of an investment unit to indicate potential collisions or relevant revisions a nd modifications in different 3D software. In cooperation with manufacturer, we can prepare weld specification sheet and non-destructive weld test, guidelines and instructions for operation and maintenance. We design reactors, heat exchangers, storage tanks, single and double shell with mixing system. The documentation is also provable for authorization by the Notified Body and is in compliance with the PED or also ASME U-Stamp . 9

ANALYSIS AND DESIGN OF STEEL STRUCTURES  Preparation of anchorage plans  Design and construction of steel structures  Detailed preparation of manufacturing documents for steel structures, pipe rack, platforms and supporting structures  Static and dynamic analysis of steel structures We provide technical documentation from basic, detail design, workshop, assembly and as-built for steel structures in new facilities as reconstruction and retrofit. We also provide static and dynamic calculation including optimization.  Primary steel structures and platforms  Service and access platforms  Primary and secondary staircases  Industrial halls  Crane ways and lifting devices  Supporting structures  Air ducts, flue gas ducts  Storage tanks and silos  Transportation and lifting devices  Pipe racks and cable bridges  Steel catwalk  Structures of sheeting  Anchoring and connections  Piping supports  Steel Chimneys We provide following documentation:  Feasibility studies  Workshop drawings, parts lists and  As-built documentation material specification  Foundation and anchoring drawings  Welding diagrams  Primary and secondary steel  Output data for NC machines structures design  Assembly documentation  Technical reports 10

We also provide:  Authorization of documentation - CKAIT, SKSI and other EU countries  Visual diagnostics of structures and devices (residual lifetime, recommended solution for reconstruction, reinforcement, …)  Technical support and assistance during production and assembly and operation We use TEKLA software for preparation of smart 3D model which can be then optimized in SCIA ENGINEER or R-STAB software (static calculation). By transferring the model to relevant formats, it can be further used as a reference model integrated to a general 3D model to indicate potential collisions or relevant revisions or modifications. RFEM and FEMAP with NX Nastran, or ANSYS software are used for FEM calculations. Standards and codes:  Eurocode 3 (from EN1993-1-1 to EN1993-1-12)  ANSI/AISC 360-10 Specification for Structural Steel Buildings  GOST. IEC 11

PREPARATION OF TECHNICAL SPECIFICATIONS  Preparation of supporting  Operational guidelines and documentation information processing  Technical specifications  Calculation of allowable temperature  Guidelines change rate TECHNICAL ADVICE  Quality assurance  Documentation 12