Abu Dhabi Oil Refining Co. (TAKREER) Zero Fuel Oil Production The 35th JCCP International Symposium , January 26 , 2017 – Tokyo By : Dr. Hasan Karam Senior Vice President – Ruwais Refinery (East )
CONTENTS Item 1 1 TAKREER REFINERY - OVERVIEW Item 2 JOURNEY TOWARDS EXCELLENCE 2 3 BOTTOM OF THE BARREL UPGRADATION 4 STATE OF ART PROCESSES AND SCALE 5 CONCLUSION 2
TAKREER REFINERY OVERVIEW 3
TAKREER’S REFINING CAPACITY Ruwais Refinery (East): Capacity: 420,000 bpd Configuration: CDU, VDU, Hydrocracker, Mild Hydrocracker, Reformer, Isomerization, Base Oil. Despatches: Jetty & pipelines Abu Dhabi Refinery: Capacity: 90,000 bpd Configuration: CDU, Reformer. Ruwais Refinery (West): Despatches: Pipelines Capacity: 417,000 bpd Configuration: CDU, RFCC, Olefin Conversion Unit, Alkylation, mild Hydrocracker, Isomerization, Coker, Carbon Black. Despatches: Jetty & pipelines 4
JOURNEY TOWARDS EXCELLENCE 5
TAKREER JOURNEY TOWARDS EXCELLENCE PETROCHEMICALS INTEGRATION World Class AND OFFSHORE CRUDE diversified PROCESSING Refining CARBON BLACK & complex DELAYED COKER RFCC & BASE OIL UNIT Increase Refining Margin through Value addition petrochemicals Zero Fuel Oil generation integration - from the Refinery & Integrated Gasoline Diversification into High Aromatics Project and RUWAIS REFINERY valuable products like shifting feed to more EXPANSION: PROJECT Value maximization by Anode Coke, Carbon Black tougher, heavier, High bottom of the barrel up KICK OFF while producing high Sulfur Offshore crude. gradation by valuable Propylene from commissioning Base Oil Propane streams Unit & RFCC and entry into specialized products like Takreer operates world’s 4 th LARGEST Group II and III Base Oil , To increase ADNOC’s Polymer Grade international refined Refining Capacity in a given location Propylene, Alkylate, etc. products market share at Ruwais 2010 2014 2016 2019 Beyond… 6
TAKREER’S REFINING CAPACITY Pre-expansion Production Post-expansion Production Refineries (000 ’ tpa) (000 ’ tpa) current capacity Naphtha 10,000 81% 560 LPG Gasoline RR East 5,600 115% Naphtha 5,500 420 kbpd Propylene 1,600 Gasoline 2,600 10,000 Jet Fuel 78% RR West Diesel 11,000 100% 417 kbpd 5,600 Jet Fuel Base Oil 600 Diesel 5,500 ADRD Carbon Black 40 90 kbpd Fuel Oil/ Anode Coke 430 1,100 Residue 5.3% Fuel Oil/Residue 0 Other Facilities : Refinery Expansion and Fuel Oil reduction Power – 660 MW resulted in increase of more than USD 10 billion Desal Water – 14 MM Gallons/day 7 Waste Treatment (BeAAT) – 26 KMT/year per annum in Gross Product Worth
BOTTOM OF THE BARREL UPGRADATION 8
BOTTOM OF THE BARREL STRATEGY – HEART OF REFINERY & PETROCHEMICAL INTEGRATION C3 RR (EXPANSION) C3/C4 C3= Propane C3= Recovery C3= C2- C2= C2= C2= Recovery Olefin Mixed C4= C3= Propylene Conversion WCNHT N butane & Iso Alkylate WCN butene C4 Feed Prep C4 Isom & Atmospheric RFCC Alkylation Residue from RR (West) Gasoline To Mild Hydrocracker C3= Blending Slurry Oil (For upgrading to Diesel) CB&DC C3= C3 from GASCO C3 from CBDC PDH Unit Carbon Black Slurrry HT Carbon Black Distillate HT unit Distillate Blending Anode Coke Vacuum Residue from RR (East) DCU Coke Calciner 9
BOTTOM OF THE BARREL STREAMS ARE CONVERTED TO HIGH VALUABLE PRODUCTS – Processes involved Base Oil Unit Noble metal Isodewaxing/ Hydrocracking Unconverted Hydro Catalytic Oil (UCO) Base Oil Unit finishing dewaxing Residual FCC (RFCC) Lighter Crude products Mild Atmospheric Products Distillation RFCC Residue Hydrocracker LCO Unit Slurry Oil Carbon Black Carbon Black & Products Delayed Coker Delayed Coker RR (East) Vac. Residue 10
BLOCK FLOW DIAGRAM OF BASE OIL UNITS Back 11
BLOCK FLOW DIAGRAM OF RFCC UNITS Back 12
BLOCK FLOW DIAGRAM OF CBDC UNITS Slurry Oil from RR(West) 689 TPD 13
STATE OF ART PROCESSES AND SCALE 14
RUWAIS REFINERY EXPANSION HAS STATE OF THE ART TECHNOLOGIES Latest technology minimizing CAPEX & OPEX, improve catalyst life, BASE OIL UNIT quality base oil, higher Viscosity Index, low pour point, higher yields, producing Grp. II and III base oil stocks World’s Largest unique Petroriser to boost Propylene Yield RFCC SLURRY First Licensed Unit in the world HYDROTREATER Produces N-220 (UV Grade) & N-115 (Semi Conductive grade) carbon CARBON black BLACK Converts low value VR from RR-E and Slurry Oil to High Value Anode DELAYED COKER Grade Calcined coke & CALCINER Converts Propane from RRE, RRW, GASCO, BOROUGE to Polymer PROPANE Grade Propylene DEHYDROGENATION ARDS 12 reactors to de-sulphurize Atmospheric Residue from Upper Zakum (POCP) crude and feed to RFCC 15
CONCLUSION 16
ALIGNED ACHIEVE LONG TERM STRATEGIC OBJECTIVE Ruwais Refinery expansion project has helped ADNOC achieve its Strategic Objectives through: • Value Maximization and improve profitability: • Reduction of Fuel Oil production • Production of quality feedstock for petrochemicals, Lube Oil & Coke • Achieve improved performance & efficiency through optimal use of assets and natural resources – re-routing of heavier residues to upgrading units and processing of relatively distress crude oil in future • Enhance technical knowhow of work force through use of state of art process & technology • Contribute to Nation’s Development 17
Thank You 18
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