AEMT Scottish Meeting , 16 th May 2018 ABB Abi lity™ Smart Sensor Motors that let you know when it's time for a service
https://www.youtube.com/watch?v=iSR80gkbvCg
Agenda Digital S-Curve Value Creation Smart Sensor Investment Bluetooth Gateway New motor mounting bracket Sensor development FAQs Smart sensor for pumps Smart Sensor for Mounted Bearings Summary
Industrial markets primed to adopt digital technologies Computing + connectivity + cloud + analytics set to unlock value Source survey 2016 Slide 4 October 23, 2017
ABB Ability TM Industry-leading digital solutions built on a common set of standard technologies Open access, intelligent cloud New end-to-end digital solutions Systems to master process control Closing the loop with connected devices Slide 5 October 23, 2017
ABB Ability™ Value Creation Differentiate, boost your IoT strategy and your service business • Safety - Improve safety at work with maintenance inspections from a distance SERVICES • Reliability – Reduce downtime by up to 70% with a transition from reactive to proactive maintenance • Energy Savings - Save up to 10% energy in a plant with data from all encompassing energy audits • Maintenance Savings - Save time and effort of maintenance engineers with early warning systems • Net Working Capital – Equipment can live up to 30% longer with less redundant plant and spare inventory The Internet of Things is much more than condition monitoring Slide 6 October 23, 2017
ABB Ability™ Smart Sensor Hardware MEMS Multi-Sensor System inside UNF 1/4"- 28 mechanical interface is Built-in batteries “f uture proof" for possible upcoming Not exchangeable ABB Abi lity™ Smart Sensor of different design. Design life 5 years, realistically 3-5 years No electrical wiring required / possible. Firmware with FOTA (Firmware Over-The-Air, i.e. updates via smartphone or The sensor mount is permanently installed gateway) between the cooling ribs of the motor with adhesive putty (Henkel Loctite 3463). Certified: Initially 5 sizes are available. - IP66 low energy technology - CE - Bluetooth Range: - theoretical max > 100 m - realistic ~ 50 m - industrial environment < 25 m *) certification still in progress Sensor in flight mode at delivery Slide 7 October 23, 2017
ABB Ability ™ System Layout for Motors, Generators and Mechanical Power Transmission Products Customer's cloud and connected Cloud systems Cloud-based ABB Abilit y™ platform proprietary, patented ABB Software User portal Smart phone or gateway Site Sensors Service engineer User on assets web portal Slide 8 October 23, 2017
ABB Ability™ Smart Sensor Screenshots from the web portal for Analyst package The web portal shows the trends and Access rights and user privileges are past measurement managed via the web portal. Slide 20 October 23, 2017
Investment Some parts of our offering are "Products", while others are "Services". Others again are combinations of both, called "Packages" Products have a once-off price Services have a time-based or usage-based fee Packages can have both
Bluetooth Gateway Long range Bluetooth router • Multiple bi-directional connectivity • Seamless Bluetooth coverage • Bluetooth locationing • Remote access and control • Weather proof, designed for outdoor use •
Bluetooth Gateway
Smart Sensor Gateway
New motor mounting bracket for ABB motors +683
Improvements May 2018 to be continued……….. Completed In pipeline for Q4 2018 Improved user management Temperature calibration Invite user Ex Certification sensor and gateway Improved backend support Adjustable intervals Organization dropdown menu Reminder collect data Power saving mode Current Calibration Transfer motor between groups Power saving mode App display all motors Battery status calculation Display nameplate photo FW 8.5 update Confirm new organization Intermittent duty FW 8.1 update Rotor condition Platform for other sensors Acoustic sensor Gateway pilots Summarize notifications
FAQs Question How dose the condition monitoring work? Answer ABB Ability™ Smart Sensor is attached to each motor. This picks up signals relating to the motor’s status parameters. Data from the ABB Ability™ Smart Sensor are transferred wirelessly – via a smartphone or a gateway solution, and over the internet – to a secure ABB server. The data are processed by algorithms, developed by ABB, to produce meaningful information. The information is then made available to the motor user, either on a smartphone screen or through a dedicated customer portal. The intuitive user interface includes a simple “traffic light” system that provides an overview of the monitored motors. If the solution detects a problem it sends an alert to the user, who can then use the portal to access trend data and get further information on the motor’s operation profile. Question: Can the sensor communicate to customers SAP systems, or send alert data? Answer: We don't do any work with the customers SAP, but we can describe how to setup an interface to ABB Ability cloud and get the alerts from there.
ABB Ability™ Smart Sensor for pumps
ABB Ability™ Smart Sensor for Mounted Bearings
Summary Affordable, clever and easy solutions • Improve safety • Reduce downtime • Save energy • Reduce maintenance cost • Optimize investment • Grow digital business Thank you for your attention Slide 19 October 23, 2017
- ABB Ability Smart Sensor. Condition monitoring solution for low voltage motors
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