1 Confidential COMPANY PROFILE We Would like to Introduce our - PowerPoint PPT Presentation

1 Confidential

COMPANY PROFILE • We Would like to Introduce our Company as one of the Pioneer Company in India having Specialization in Manufacturing of various Types of closed Die forging. • We are ISO 9001-2008 Certified & Approved by TUV Rhineland. We Manufacture Quality Forging ( Hot Forging ) as per customer specification & Samples. • Our main product line includes closed die forging for Automobile Industry, Agricultural Implements, MS Flanges, Stainless Steel Flanges, Forge Fittings, Railway gears, Pinion, Engine Cover etc. We also supply Customized Forging as per buyer’s Drawings / samples. 3 Confidential

Continue... • Our scope of Forging from 0.5 to 750 Kilograms of a single piece. • The Company produces 95% of its Products for usage in Petroleum and Gas/Oil Sector Industries and 5% for usage in other Industries and 90% of its Products are exported to Global Customers with majority share in USA, CANADA, EUROPE & GULF. • We are also preparing for TS-16949. 4 Confidential

RAW MATERIAL SUPPLIER • Kalyani Carpenter Special Steels Pvt. Ltd. • Mahindra Sanyo Special Steel Pvt. Ltd • Harison • Rashmi Steel 7 Confidential

LIST OF CERTIFICATE • ISO 9001 – 2008 • PED • TSE • Candian Registration For All provinces • Kuwait Oil Company • Petrobras • EIL • NPCIL 8 Confidential

MANUFACTURING PROCESS 9 Confidential

DESIGN CAPABILITIES  DESIGNING OPTIMISED PROCESS FOR MANUFACTURING FORGED PART.  CREATION OF FORGING PART DRAWING AND 3D MODEL FROM CUSTOMERS MACHINING DRAWING AND 3D MODEL. 3D MACHINED MODEL 3D FORGING MODEL  CREATION OF DRAWINGS AND 3D MODELS OF ALL THE TOOLING, REQUIRED FOR MANUFACTURING FORGED PARTS. FINISHER TOP BLOCKER TOP FINISHER BOTTOM BLOCKER BOTTOM 10 Confidential

DESIGN CAPABILITIES  GENERATING PROGRAMS FOR MANUFACTURING DIES AND TOOLS. IN ORDER TO PROVIDE COMPLETE SOLUTION TO CUSTOMER,WE CAN PROVIDE VALUE ADDITION SERVICES LIKE:-  DESIGN OF CHECKING FIXTURES, TEMPLATES etc.  DOCUMENTATION PREPARATION LIKE 1.CONTROL PLAN 2.PFMEA 3.PPAP 4.APQP 5.WORK INSTRUCTION etc.  CUSTOMER STANDARDS REVIEW. 11 Confidential

DESIGN CAPABILITIES  VIRTUAL MANUFACTURING:- SIMULATING EACH STEP OF FORGING PROCESS TO CHECK 1.FILL-UP, 2.AVOID DEFECTS, 3.PREDICT LOAD AND ENERGY, 4.NUMBER OF BLOWS (IN CASE OF HAMMER), BLOCKER 5.DIE STRESS 6.GRAIN FLOW. 1.START TO END PROCESS SIMULATION FINISHER UPSET BLOCKER INITIAL STOCK FINISHER TRIMMED PART 12 Confidential

DESIGN CAPABILITIES 2.PREDICTION OF FORGING DEFECTS FOLDS OBSERVED IN SIMULATION ACTUAL FOLDS OBSERVED FOLDS INSIDE THE PART 13 Confidential

DESIGN CAPABILITIES 3.DIE STRESS ANALYSIS SIMULATED DIE STRESS FOR FINISHER BOTTOM DIE ACTUAL DIE CRACKS CRACKS OBSERVED HIGH STRESS AREA HIGH STRESS AREA CRACK IN ROOT AREA AT OIL SLOTS AREA AT ROOT IN FINISHER AT OIL SLOTS IN EXTENDING TILL LAND IN DIE FINISHER DIE THE DIE 14 Confidential

DESIGN CAPABILITIES 3.GRAIN FLOW PINION SHAFT SIMULATED GRAIN FLOW RAILWAY WHEEL SIMULATED GRAIN FLOW 15 Confidential

LIST OF MATERIAL USED • Carbon and Alloy Steel ( 17CrNiMo6, 15Ni7Cr4Mo2, 8822H, SAE- 1020, A105, SAE-4140, A86 B45.) • Stainless Steel ( 304L, 316L, 1.4541, 1.4571) • Nickel Alloy ( A-20, A-400, C-276 ) 16 Confidential

EQUIPMENT LIST FORGE SHOP • Russian Hammer - 16 Ton • Belt Drop Hammer - 2 & 3 Ton • Forging Press - 2000 Ton • Trimming press - 1600 Ton, 200 Ton, 500 Ton • Billet Heating Furnaces - 2 Box, 2 Pusher Furnaces • Induction Heater - 400 KW • Band Saw Machine - 15 Nos. • Compressor - 15 Nos. • Lathe Machine - 6 Nos. • Fork lift - 02 No. 17 Confidential

EQUIPMENT LIST DIE SHOP & TOOL ROOM • VMC - 02 Nos. • Lathe Machine - 01 No. • Drilling Machine - 01 No. • Compressor - 01 No. • Shaping Machine - 01 No. • Pneumatic Grinder - 02 Nos. • Welding Machine - 03 Nos. 18 Confidential

EQUIPMENT LIST VTL & CNC SHOP • VTL Machine - 08 Nos. • CNC Machine - 35 Nos. • VMC Machine - 03 Nos. • Drilling Machine - 03 Nos. • Punching Machine - 02 Nos. • Lathe Machine - 05 Nos. • Fork Lift - 02 Nos. 19 Confidential

EQUIPMENT LIST HEAT TREATMENT • Normalising Furnace (2 Ton) - 02 Nos. • Tempering Furnaces (2 Ton) - 02 Nos. • Water Quenching Tank - 01 No. • Oil Quenching Tank - 01 No. • Charger ( 2 Ton) - 01 No. • Fork Lift - 01 no. • Shot Blasting Machine - 02 Nos. • Lathe - 03 Nos. • Band Saw - 01 No. • Muffle Furnace - 01 No. 20 Confidential

EQUIPMENT LIST TESTING & INSPECTION • Spectrometer • Microscope • UTM ( Universal Testing machine) • LPT (Liquid Penetrant Test) • PMI Analyzer • Radiation Testing Meter • Magnetic / Ultrasonic Crack Detection • Pyrometer • Brinell Hardness Tester • Dial Gauge, Micrometer & Vernier etc. 21 Confidential

PRODUCT PORTFOLIO CRANK SHAFT CONNECTING RODS 22 Confidential

PRODUCT PORTFOLIO GEARS CAM SHAFT INPUT SHAFT DIFFERENTIAL CASE PINION 23 Confidential

PRODUCT PORTFOLIO RAILWAY WHEEL SIMULATION RESULT TOP DECK CENTRE (ACTUAL RESULT) TOP DECK CENTRE (SIMULATION RESULT) RAILWAY ENGINE COVER 24 Confidential

OUR CUSTOMERS 25 Confidential

CONTACT ADDRESS Registered & Corporate Office Address: 701, Palmspring, Palmcourt Complex, Link Road, Malad – West, Mumbai – 400064 Tel: 022 4042 6565 Fax: 022 4042 6566 E-mail: info@hiltonmetal.com, sales@hiltonmetal.com Factory Address: Shah & Mehta Ind.Estate, Village Ghonsai, Tal. Wada, Dist. Thane, Maharashtra, India Tel: 91-2526-307 900 Fax: 91-2526-307 901 26 Confidential