Wind Turbine Oil Exchange Service COMPANY PRESENTED BY C R I S T - PowerPoint PPT Presentation

Wind Turbine Oil Exchange Service COMPANY PRESENTED BY C R I S T I A N S E N

Suszi Industrial Customer offer • To provide customers with OEM approved M obil fully synthetic and mineral based lubricants & greases • To pre filter all bulk oils before each delivery to enable the products to meet or exceed the super clean ISO cleanliness levels required by the industry and gear box OEM ’s. • To deliver these products through patented bulk oil delivery systems to both offshore and onshore wind farms throughout Romania. • To remove and dispose of waste oils from sites after the completion of each oil service • To ensure that all health and safety risks are thoroughly assessed prior to the delivery of product and that all onsite rules and regulations are understood and adhered to by Suszi Industrial’s staff members while working on customers premises. • To offer customers a state of the art used oil analysis and condition monitoring service • To offer customers Free Technical help and support on all lubrication issues.

Section 1 The Products

M obilgear SHC XM P 320 Taking wind turbines to new heights Wind turbine gear boxes are sophisticated pieces of machinery that require the very best protection from the gear oil lubricant to ensure longer life, less downtime and better reliability. M obilgear SHC XM P 320 offers customers the following benefits • Superb long term gear and bearing protection • Excellent oxidation stability for extended service life • Outstanding rust and corrosion protection exceptional filterability and keep clean performance • Excellent filterability and keep clean performance

Performance Characteristics of M obil SHC XM P 320 against competitors synthetic gear oil products M icropitting Protection 10 Rust and corrosion Gear bearing wear 8 performance protection 6 Competitors Synthetic Product 4 M obilgear SHC XM P 320 2 Foam and Air release Oxidation Stability 0 Low Temperature Water Tolerance Performance Filterability

The True Cost of not using Mobil’s SHC Synthetic Lubricants in your Turbines This is a sample of a mineral gear oil that has suffered total oxidation and failure due to the extreme temperature conditions within the wind turbines gear box Change your turbines over to Mobil’s SHC Synthetic Technology & protect your equipment

M obil SHC Grease 460 WT The Versatile Grease for Wind Turbines • Wide application temperature range • Excellent false brinelling protection • Outstanding structural stability in the presence of water • Excellent protection against rust, corrosion, and wear

Section 2 Product Filtration

Product Cleanliness Levels Suszi Industrial have recognised the industries need for cleaner products to be made available when servicing wind turbines. With this in mind Suszi Industrial is capable of cleaning ISO 320 gear oil products and hydraulic oils down to super clean ISO cleanliness levels prior to the delivery being made to customers.

The Filtration Plant Equipment The use of CC. Jensen 3 M icron absolute filtration systems capable of cleaning products down to super clean levels. Gear Oil ISO 320 = To ISO Cleanliness level 16/ 14/ 11 Hydraulic Oils = To ISO Cleanliness levels of 17/ 14/ 11 1000 litre Stainless Steel heated IBC treatment tanks to pre heat the products prior to filtration to help speed up the process. The use of product dedicated hoses and sealed IBC tanks that will maintain the highest levels of cleanliness during the product cleaning process The use of Parker Laser particle counter to ensure the correct cleanliness levels are reached during the filtration process.

Product Cleanliness Checks & Certification of Products Battery operated for portable use at Test results printed customers sites and batch numbered on each sample Capable of checking cleanliness levels of heavy Software to evaluate data and ISO 320 gear oils at analyze trends ambient temperatures

Independent Laboratory Certificates of Cleanliness Customer: CCJenson Site: Chemical Corporation Swansea Tribology Services Equipment: Mobil SHC XMP 320 Oil / - Lubricant: Mobil SHC XMP 320 Lab Ref: CCJenson 137 Condition: Satisfactory ISO Code: 15/14/12 (CCJenson 137) ISO Code: Report Date: 10/08/09 Discrepancy: Normal - the ISO Code falls outside 16/14/11 but would normally be considered satisfactory. Action: Continue in Service. Resample at regular intervals. Recommendations are based on the validity of the sample as received. Lab Ref 137 Received 10/08/09 Sample Sample Date 06/08/09 Sample No 7630.001 Equip Hours - Lube Hours - Elements ppm Iron 0 Fe Cr Ni Si Cu Pb Sn Chromium 0 20 10 Aluminium 0 Copper 0 16 8 Lead 0 Nickel 1 12 6 Tin 1 Manganese 0 8 4 Titanium 0 Silver 0 4 2 Molybdenum 1 Zinc 2 0 0 Phosphorus 377 1 2 3 4 5 6 1 2 3 4 5 6 Calcium 4 Barium 0 Magnesium 0 Water_KF Visc40 Silicon 12* 200 500 Sodium 1 Boron 0 160 400 Vanadium 0 Physical Tests ISO Code 15/14/12 120 300 PQ 3 Water (%) - 80 200 Water (ppm) 134 40 100 TBN/TAN TBN - TAN 0.99 0 0 Viscosities Visc @ 40'C 329 1 2 3 4 5 6 1 2 3 4 5 6 Visc @ 100'C - ISO>2 ISO>5 ISO>15 TAN 20 2 16 1.5 12 1 8 0.5 4 0 0 1 2 3 4 5 6 1 2 3 4 5 6 Swansea Tribology Services Ltd., 5 Penrice Court, Fendrod Business Park, Swansea SA6 8QW Web: www.trib.co.uk Email: Swansea_Tribology@Compuserve.Com Tel: 01792 799036 Fax: 01792 79903

Section 3 The Pump Units

Design Possibilities & Flexibility of the Sage Vac Pump Units • New and waste oil tank sizes can vary in size to suite each customers individual needs • Extra tanks can be fitted to units for other products (Hydraulic Oils) • Separate flushing oil tanks and hoses can also be fitted • Lengths of delivery hoses can vary depending on the heights needed to reach • Oil heating systems fitted to all systems • Weather proof covers • Crane lifting lugs • Fork lift lifting points • 3 M icron CC Jensen Filtration Units

Cut Oil Exchange Time by 75% Traditional M ethod of service 1. Oil drums hoisted up and down the 1. Product dedicated twin hose system tower 2. No filtering available 2. Filtered clean oil direct to the gear box 3. Slow gravity drain of used oil 3. Vacuum Drain removal of waste oil 4. The manhandling of heavy drums 4. Easy hose connections directly onto the gearbox sump. 5. M ultiple winching cycles 5. Single winch cycle of hoses up & down 6. Slow refilling times 6. Heated new oil for a fast delivery 7. M ultiple service engineers required 7. Only 2 engineers required 8. 8 to 10 hours downtime per oil change 8. Service time reduced to 1.5 to 2.5 hours service

Waste Oil Removal Suszi Industrial is ISO 14001 and ISO 18001 certified. We provide a specialised company for transporting the waste oil from your site to a waste removal plant. This system will help customers reach and maintain the high standards required to meet with the ISO 14001 and will keep the environment free of toxic waste.

Section 4 Delivery Service

Delivery Service • A pre delivery Health & Safety inspection will be made to each site prior to the delivery being made , these inspections will ensure that all aspects of H & S are met during each oil exchange. • These inspections include: checks on road access to each turbine, the length of delivery hoses that will be required, the volume of product needed, the type of connectors required to couple to the gear box sumps and a review of the systems M ethod statement and Risk Assessment documents with the site manager. • All pump operators are fully trained in the safe operation of the Sage Vac pump systems • All pump operators will be trained to enable them to climb the towers. • Timed deliveries to meet with customers planned maintenance schedules and deadlines • Communication radios provided to enable communication from the pump operator to the turbine engineers during the product transfers. • A single point of contact based at our transport office who will provide clear and up to date information regarding deliveries.

One UK Based Industry Approved Filtration of the Distribution Products product Warehouses Onshore Wind Offshore Wind Farms Farms The benefits to the customer Average Service Removal of Reduction of Time reduced Waste Products Accident Risk to 2 hours

www.suszi-industrial.com Wind Turbine Lubrication Services Tel:+40 241 619 393 Fax: +40 241 619 383 office@suszi-industrial.com

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