UNDERSTANDING FOOD SAFETY CHAIN Presented by : INTESAR AHMED KHAN LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
TRAINER INTRODUCTION Intesar Ahmed Khan B.Sc (Hon), IDD (Dairy Tech), MCIEH 28 years of work experience – Food Sector Presently working with SGS for the last 9 years. Lead Auditor & Trainer - HACCP / QMS / FSSC / SQF / BRC / GMP SGS Gulf Ltd DUBAI (UAE) LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
WHAT IS FOOD SAFETY ? Food safety is a concept where ‘food will not harm the consumer so long as intended use guidelines are followed when it is prepared or eaten. The food we eat is less exposed to certain hazards than in the past as risk management measures to prevent and control them have improved (e.g. through preservation methods such as pasteurization, higher standards of hygiene, improved storage and shipping conditions and best practice use of agrochemicals). Food borne illness is a common, costly — yet preventable — public health problem. CDC estimates that 1 in 6 Americans get sick from contaminated foods or beverages and 3,000 die each year. The U.S. Department of Agriculture (USDA) estimates that food borne illnesses cost $15.6 billion each year. LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
WHAT IS FOOD SAFETY ? Food safety is a shared responsibility from farm to fork; it relies on the efforts of everyone involved in the food chain (agricultural production, processing, transport, food production and consumption). Food producers throughout the supply chain are obliged to operate effective food safety management systems (risk prevention systems), such as HACCP , good manufacturing practice (GMP) or good agricultural practice (GAP). This must be supported by pre-requisite programs, for example, staff training, effective cleaning and sanitation, allergen controls, pest control, ongoing monitoring and testing programs. LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
WHAT ARE THE FOUR STEPS TO FOOD SAFETY ? Clean . Wash hands and surfaces often. Separate . Don't cross-contaminate. Keep raw meat, poultry, eggs, and seafood and their juices away from ready-to-eat foods. Cook . Raw meat, poultry, seafood, and egg products need to be cooked to the right temperature. Use a food thermometer to ensure foods have reached a high enough temperature to kill any harmful bacteria that may be present. Chill . Refrigerate food promptly. Do not leave food at room temperature for more than two hours--one hour when the temperature is above 90 °F (32.2 °C). LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
THE PRESENT & FUTURE OF FOOD SAFETY World food trade is valued to be around $300-400 billion. With the demand for food rising to meet the ever growing world population, food safety is becoming, even more, important. The reason why food safety has such an important role in the manufacturing process is to ensure the products delivered to consumers do not interfere with a person’s health. Currently, there are more than 200 diseases that can be spread by food. Failing to comply to food safety regulations can result in the transmission of food borne illnesses. There is a range of different food safety procedures in place to protect public health. LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
Benefits and drawbacks of the global food supply chain Benefits: Continuous supply of ingredients Availability of fresh and affordable food to the consumer Sourcing of products internationally No seasonal barriers and cost effective. Drawbacks: Not sure of hygiene and safety of food produced far away. Longer supply chain increases transport time Risk of Damage & Food Fraud Overall Quality Deterioration Loss of Goods in Transit & Complex Traceability. LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
THE FOOD SUPPLY CHAIN Primary producer Packing material Feed Producer Cleaning agent Food manufacturer Additive and ingredient Transportation Services providers Storage operation Producer of equipment Food services outlet LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
FARMING & AGRICULTURE Food safety comes into play within the farming and agriculture section of the food supply chain to ensure that human health isn’t put at risk. Food safety regulations are applied to multiple areas of a farm ensuring that every aspect meets the correct food safety standards. Areas of a farm monitored: Animal feed Animal cleanliness Dairy products Mycotoxins Pesticides Veterinary medicines LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
PROCESSING / MANUFACTURING Processing refers to manufacturing of food products. Food safety is applied here to ensure the products created do not have physical, chemical or microbial contaminants introduced during processing and packaging. The systems which assure the safety of the food products manufactured are: Good Manufacturing Practices (GMP) Sanitation Procedures Hazard Analysis Critical Control Points (HACCP) LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
LOGISTICS Logistics refers to the transportation of food products. During this time there are multiple factors to consider when referring to food safety and quality. Logistics need to be monitored through the transportation of food to check the quality, safety and shelf life of the products destined for distribution. Food safety is applied to logistics by: • Inspect condition of all trucks boats and containers prior to usage. • Apply written procedures to ensure proper handling. • Follow a commodity reception program. • Deploy a coding system to track every finished good. • Establish Hygiene standards for food storage and handling. • Document and maintain records. LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
STORAGE Food storage can also have an impact on food safety. Mishandling and inferior hygiene practices can lead to food contamination, and ultimately a food borne disease. Food safety in storage: Ensure cooked food is not left at room temperature for more than 2 hours. Storing raw and cooked foods separately. Store foods below 5 ℃ . LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
RETAIL AND FOOD SERVICE During the cooking and preparation process, food can become contaminated with harmful pathogens and bacteria. Food service safety Currently, the practices that are in place help to ensure food safety practices are followed and met by adhering to the following: • Ensuring proper hand hygiene is met before handling food. • Keeping work surfaces utensils and equipment clean. • Cooking food at a temperature of 70 ℃ . • Using separate equipment for raw and cooked food. • Ensuring proper pest management is in place. LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
WHAT IS FSMA ? The FDA Food Safety Modernization Act (FSMA) is a US law. The most sweeping reform of US food safety laws in more than 70 years. Signed into law by President Obama on January 4, 2011. Aims to ensure the U.S. food supply is safe by shifting the focus from responding to contamination to preventing it. Enables FDA to better protect public health by strengthening the food safety system. FDA published seven foundational Rules for FSMA compliance. LINK_SCLG Kanchan Vora, Director Supply Chain and Logistics Group 9 th Global Supply Chain & Logistics Summit www.sclgsummit.org DEC 2014 16 th Nov 2016
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