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Principles of VLSI Design Technology CMPE 413/CMSC 711 IC Technology What advantages do ICs have over discrete components? Size: Sub-micron vs. millimeter/centimeter. Speed and Power : Smaller size of IC components yields higher speed


  1. Principles of VLSI Design Technology CMPE 413/CMSC 711 IC Technology What advantages do ICs have over discrete components? • Size: Sub-micron vs. millimeter/centimeter. • Speed and Power : Smaller size of IC components yields higher speed and lower power consumption due to smaller parasitic resistances, capaci- tances and inductances. Switching between ‘0’ and ‘1’ much faster on chip than between chips. Payoff at the system level: Systems are physically smaller, e.g. cell phones. Lower power consumption ripple effect => less heat => cheaper power supplies => reduced system cost. • Integrated circuit manufacturing is versatile. Simply change the mask to change the design. However, designing the layout (changing the masks) is usually the most time consuming task in IC design. L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 1 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  2. Principles of VLSI Design Technology CMPE 413/CMSC 711 IC Technology A Sample of Integrated Circuit technologies: MOS CMOS PMOS-only NMOS-only Bipolar Transistor-transistor logic (TTL) Integrated Injection Logic (I 2 L) Gallium Arsenide (GaAs) Silicon Germanium BiCMOS Superconducting technologies L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 2 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  3. Principles of VLSI Design Technology CMPE 413/CMSC 711 IC Technology Trade-offs among a few of the choices: + + + A A A A A A bipolar nMOS CMOS Increasing Speed Increasing Power Consumption Changing the value of a physical variable requires more power as you change it more quickly. L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 3 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  4. Principles of VLSI Design Technology CMPE 413/CMSC 711 CMOS Technology Why use CMOS? Power consumption (heat) of bipolar circuits reduce level of integration. • Reducing chip size increases physical size of the system. • Multiple ICs offset advantage of faster speed of bipolar since intra-chip sig- nal propagation is much smaller than inter-chip propagation. • On-chip wires suffer capacitance and resistance. However, off-chip wires suffer from capacitance and inductance (ringing effects). CMOS advantages: • Low power. • Fully restored logic levels. • Rise and fall transition times are of the same order. • Very high levels of integration. • High performance. L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 4 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  5. Principles of VLSI Design Technology CMPE 413/CMSC 711 Technology Generation Technology generation defined by: Feature size: Size of the smallest features on an IC, usually the length of the transistor channel. Current feature size: 180 nm . What are the leading obstacles in reducing feature size? Photolithographic tools: Current optical techniques: 248 nm wavelength good to 180 nm . Next (and probably last) generation of optical lithography: 193 nm wavelength can reduce feature size to 130 nm, possibly down to 100 nm. Contending solutions for 100 nm and below ( Spectrum , “Solid state”, Jan. 1998): X-ray, extreme ultraviolet, projection electron-beam and ion projection. L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 5 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  6. Principles of VLSI Design Technology CMPE 413/CMSC 711 Technology Generation Forecast Moore’s Law (Intel Chairman, 1965, Gordon Moore) : # of transistors in IC will double every 18 months. Table 1: Technology Roadmap for Semiconductors 1997 1999 2002 2005 2008 2011 (250 nm) (180 nm) (130 nm) (100 nm) (70 nm) (50 nm) DRAM (bits) 256M 1G 4G 16G 64G 256G MPU transistors/cm 2 3.7M 6.2M 18M 39M 84M 180M DRAM chip size (mm 2 ) 280 400 560 790 1120 1580 MPU chip size (mm 2 ) 300 340(3.4cm 2 ) 430 520 620 750 MPU growth is a little slower: Number of transistors: 2-3X every three years (DRAM about 4X%). Die size: 20% every three years (DRAM about 40%). Example: 6.2 million * 3.4 cm 2 = 21.1 million transistors. Accurate for last 30 years. Will it hold for the next 15 years? Will it fail due to physics or economics? Lithographic limits, design and test complexity and/or fabrication costs. L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 6 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  7. Principles of VLSI Design Technology CMPE 413/CMSC 711 Technology Generation Forecast Moore’s Law: Minimum transistor feature size must decrease by a factor of 0.7 every three years: 5 256k DRAM (1.6 microns) 1 4M DRAM 0.8 (0.8 microns) 16M DRAM (0.5 microns) 0.4 64M DRAM 0.2 (0.35 microns) 0.1 0.05 1995 1998 2001 2004 1980 1983 1986 1989 1992 2007 2010 L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 7 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  8. Principles of VLSI Design Technology CMPE 413/CMSC 711 Technology Generation Forecast Moore’s Second Law: The cost of building a semiconductor fab is doubling every three to four years. In 1995, approximately 50 fabs in operation all over the world. Another 50 in some state of completion. Current cost > $1 billion Toshiba predicts cost of building mega-fabs may slowdown Moore ’s first law. Companies joining forces. • IBM/Siemens(64Mbit technology) • IBM/Siemens/Toshiba(256Mbit) L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 8 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

  9. Principles of VLSI Design Technology CMPE 413/CMSC 711 Technology Examples: Microprocessors Pentium III Processor Characteristics: Speed: 1GHz Number of transistors: ~30 million Supply voltage: <=2.0 system Technology: 180 nm Peak Power: ~35 Watts System bus speed: 125 MHz Other examples available on the web from: • HP (Vectra) • DEC (Alpha) • IBM (PowerPC) • Sun (SPARC) • SGI • Apple • Motorola L A N R Y D UMBC A B M A L F T U M B C I O M Y O T R 9 (November 26, 2000 6:07 pm) I E S R C E O V U I N N U T Y 1 6 9 6

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