The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 Joe Klocko Director, Center for Applied Competitive Technologies (CACT) Regional Director, Advanced Manufacturing Hosted by College of the Canyons (COC) Santa Clarita, CA • Welcome and Introduction • The Productive Power of Training • What Can a CCC Do For You? • One Training Example Deep Dive • Fast Track CNC Machining • COC CACT Capabilities • COC CACT Capabilities • Technology that Clearly Benefits the Bottom Line • Q&A 1
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 “Training is everything.” Mark Twain Studies have demonstrated the positive relationship between Stud es ave de o st ated t e pos t ve e at o s p bet ee productivity and training: • The productivity premium for a trained employee is on average around 23% while the wage premium is only 12% (Source: Institute for the Study of Labor ‐ Bonn, Germany) • A World Bank study of 1,500 companies indicated a 24 percent return on training investment • Providing an extra 10 hours of training per year per employee was correlated with an increase in productivity of 0.6 percent (Source: EPSI Inc.) “We expect net labor costs for manufacturing in China and the U.S. to converge by around 2015. Note China's cost advantage versus the most competitive manufacturing regions in the US will fall to just 10 ‐ 15% by 2015 before transportation, duties, inventory and other costs; often giving the total cost advantage to US factories. (Source: The Boston Consulting Group ) 2
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 Economic Development became part of the statutory mission of the California Community Colleges in 1996. COC has been active for over two decades in partnering with area businesses. CCC EWD Program COC EDD* EDD Depts The Point of Delivery * Every CCC is slightly different COC’s EDD Pete Bellas Partnering to Leverage Resources for Maximum Benefit Center for Small Employee Santa Applied Applied Business Business Training Training Clarita Clarita Competitive Institute WorkSource Development Technology (ETI) Center Center (CACT) (SBDC) John Milburn Keri Aaver Joe Klocko Steve Tannehill 3
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 COC’s EDD COC s EDD Focused training for incumbent workers and unemployed individuals in the areas of: • Computed Aided Design (CAD) Center for • Computer Aided Manufacturing (CAM) Applied • CNC Machining Competitive Technologies Technology Introduction for: (CACT) (CACT) • 3D Printing / Additive Manufacturing • 3D laser scanning • Robotic systems (in development) Co ‐ located inside in the Valencia Industrial Park COC’s EDD Primarily focused on training for incumbent workers with one program* for unemployed individuals in the areas of: Employee • Lean / Six Sigma Training g • • Applied Math / Blueprint Reading Applied Math / Blueprint Reading Institute • Fast Track Assembly Technician* (ETI) • GD&T • Project Management • and over 40 more ……. 4
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 COC’s EDD WorkSource provides specialized assistance to connect regional employers with qualified job candidates, including: WorkSource • Custom employee recruitment events Center • • Targeted job fairs Targeted job fairs (A City of Santa • Pre ‐ screening of job candidates Clarita WIA Funded Program) • Interview facilities & support • Job postings and marketing COC’s EDD Provides no/low cost consulting and short ‐ term training services for small businesses • Employs experts in over 15 business areas • Operates specialty programs focused on Small Business foreign trade, early stage high growth Development p companies and young entrepreneurs d Center • 2012 client results were: (SBDC) • Businesses started 52 • Jobs created 586 • Jobs retained 346 • Capital raised $12.5M 5
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 A sampling of College of the Canyons’ community outreach and connectivity: • • Board member SVC Economic Development Corporation (SCV EDC) Board member – SVC Economic Development Corporation (SCV EDC) • Board member ‐ Santa Clarita Chamber of Commerce • Board member – Valley Industry Association (VIA) • Board of Governors ‐ Los Angeles Economic Development Corporation (LAEDC) • Representative on San Fernando Valley Council of Governments (COG) • Southern California Biomedical Council (SoCalBio) • Southern California Manufacturing Group (SCMG) • Aerospace Defense Coalition Santa Clarita Valley (ADC SCV) • Association for Corporate Growth (ACG) • Industry participation on multiple COC Advisory Boards In the fiscal year ended June 30, the College of the Canyons CACT and ETI partnered to deliver: • 53 training events • To 688 individuals • From 55 companies • With 43,886 hours of touch time • In subjects such as: • ESL • Blueprint reading • Shop Math • • GD&T GD&T • 15 graduates Lean / Six Sigma next Friday • SolidWorks CAD • Mastercam CAM • Fast Track CNC Machining • Fast Track Manufacturing Assembly & Test Technician 6
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 30 to 60 days Promote Recruitment & Eligibility Workshop (90) before program WorkSource (primary) CACT (secondary) start 10 days before Run Recruitment & Eligibility Workshop (45) program start WorkSource (primary) CACT (secondary) 6 days before ACT WorkKeys Testing & Final Interview (20) program start CACT & WorkSource CACT & WorkSource 5 days before Advise Trainees of Selection into the Program (16) program start CACT 7 weeks Deliver the Fast Track CNC Machining Program 40 hours/week CACT 280 hours total Save the date Recruit Companies for Focused Job Fair 30 days early; CACT invite 14 days Last day of the Conduct Speed Dating Style Focused Job Fair program CACT CACT Follow ‐ up on all placements and secure Employment As placements Verification Form fr0m employer are made after CACT program 7
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 � ToolingU modules are released per the curriculum (time phased) � Confirmation of the teachings being mastered � Quantitative validation: 91% of those placed are still CNC machinists • SolidWorks and CATIA • 3D Laser Imaging (reverse engineering) Design • 3D Print / Additive Manufacturing • Subtractive Rapid Prototyping Rapid Prototyping 8
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 • DNC Programming & Mastercam • CNC Machine Operation Manufacture • Auto CAD to SolidWorks to CATIA • 3D Imaging (reverse engineering) Design • 3D Print / Additive Manufacturing 3D Print / Additive Manufacturing Rapid • Subtractive Rapid Prototyping Prototyping • DNC Programming • CNC Machine Operation Manufacture 9
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 Subtractive manufacturing starts with a “solid block” of material and removes material and removes material to produce the desired item. Additive Additive Subtractive Manufacturing This is the traditional manufacturing starts Manufacturing (aka 3D way to manufacture printing) with a Computer items. Aided Design (CAD) file and “builds” the item one layer at a Today’s Share time The technology time. The technology began about 1980 but is only now reaching commercial viability. The uses of 3D printing are only limited by your imagination 10
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 Aerospace Masking Tools • 3 hour process to mask /de ‐ mask product* to be painted reduced to 3 minutes * 12 inches Full assembly is 10.8 feet Automated Liquids Packaging Line • High ‐ speed filling line to be down for three weeks awaiting repair part • 3D printed part reduced down time to 2 days 3.5 inches 11
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 Boeing 787 Valve Body Development • Company was waiting for rough forging to arrive to start production tooling • 3D printed part saved 3 months of wait time and provided valuable contingency time in the development cycle 6.25 inches Note: As ‐ machined part shown Netherlands Woman Receives SLS Titanium Printed Jaw • Chronic jaw infection required reconstructive surgery • Ti 3D printed jaw was least ‐ risk procedure • 16 hour surgery to 4 hours 16 hour surgery to 4 hours • Woman spoke upon awakening from anesthesia 4.5 inches Note: Actual jaw but printed in polymer not Ti 12
The Aerospace & Defense Forum Los Angeles Chapter November 15, 2013 Idea Design CAD Design Concept The F ‐ 18 has fifty (50) printed parts on the aircraft ……. …… Think about the change to the value stream Print the Product Legacy Product 3D Laser CAD File Example Scanner 3D laser scanning eliminates D l i li i 60% to 85% of cost to integrate legacy prints into your modern digital Logistics / Customer Support systems Additive Subtractive Product Mfg. Product Mfg. 13
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