Supraflow High Volume Tapping Tee Presented by: Energy Materials and Controls 1 www.plcsusa.com | 856-722-1333
Problem - Limited Options Current m ethods for installing branch connections: 1. PE hot tapping 2. Installing 3-Way Tees 3. Installing High Volume Tapping Tees 2 www.plcsusa.com | 856-722-1333
3-Way Tee I nstalling a 3 -w ay tee provides no flow restriction, how ever gas m ust be stopped using squeeze-offs. Disadvantages: Temporary bypass may be needed, adding labor and material cost. Potential damage to PE at squeeze points, decreases pipeline integrity. Larger excavations increasing reinstatement cost. Lifting equipment to maneuver squeeze off tools in place. Squeeze-off may not completely stop the gas. 3 www.plcsusa.com | 856-722-1333
HVTT The high-volume tapping tee (HVTT) is one of the easiest fittings to install a lateral connection. Disadvantages: Only available in 2” and smaller Does not have enough flow compacity for larger projects. 4 www.plcsusa.com | 856-722-1333
PE Saddle Hot Tapping Hot tapping through a branch saddle uses specialized equipment. Disadvantages: Multiple steps required. Typically performed by a specialty trained crew. Requires a large excavation. Connection between new pipe and valve cannot be pressure tested prior to energizing the new lateral. 5 www.plcsusa.com | 856-722-1333
Supraflow Solution I ntrinsically safe and easy PE m ain branching operating up to 1 5 0 psi. No other solution offers live gas-free 4 "-8 " branching on 4 "-1 8 " m ain for: Main Connections • High Flow Services • Large diameter by-pass installations • Large Tapping Tee is sim ple and quick using ultra light drilling equipm ent. The exclusive tubular cutter retains the coupon and shavings. 6 www.plcsusa.com | 856-722-1333
Supraflow Solution 2010 - Developed by Grupo Torre in Barcelona, Spain, a 136 year old company. W hy? In response to growing concerns in Europe over the lack of cost- • efficient large diameter PE hot tapping systems. Safety issues over the potential damage that squeeze-off causes to • PE pipes. To Date… Over 9,000 Supraflow tees have been installed World-Wide. • In use, approved or awaiting internal approval at National Grid, • Peoples Gas, PG&E, CenterPoint Energy, Detroit Edison, Ameren, Bay City Gas, Metropolitan Utilities, WE Energies and other US Utilities for branch connections up to 8 ″ diameters. 7 www.plcsusa.com | 856-722-1333
Supraflow Solution - Sizes 8 www.plcsusa.com | 856-722-1333
Supraflow Solution I nstalls in m ultiple configurations 9 www.plcsusa.com | 856-722-1333
Supraflow Solution Sm aller Excavation= Low er Restoration Cost Requires less room to install than other • lateral installation methods. Typically installed in a 3’ x 3’ • excavation. 10 www.plcsusa.com | 856-722-1333
Supraflow Solution - Operation Uses existing approved fittings . Tap is in the tee. Contained in a 1 0 0 % gas tight cham ber 11 www.plcsusa.com | 856-722-1333
Supraflow Solution - Operation Pipe connections are com plete prior to tapping . All connections are air tested at once. 12 www.plcsusa.com | 856-722-1333
Supraflow Solution - Operation Supraflow ’s sim ple to use drill assem bly taps the pipe. Tool Case Uniquely designed cutter m akes zero shavings and retains the coupon. Color Coded System 13 www.plcsusa.com | 856-722-1333
Supraflow Solution - Operation After tapping is com plete, cutter is w ithdraw n to the top of tee. 3 step closure design creates perm anent air tight seal. 1 . O ring on internal cutter seat acts as prim ary seal. 2 . Tw o additional o rings in the tee’s head. 3 . PE cap w ith o ring finish installation. 14 www.plcsusa.com | 856-722-1333
Supraflow Solution – Negligible Flow Restriction Tested for pressure loss values. Test w as perform ed at several different flow speeds, up to 3 5 ft/ sec w hich is m axim um available for this kind of tests. Drop w as less than 0 .1 psi. 15 www.plcsusa.com | 856-722-1333
Supraflow Solution - Testing Fully meet ASTM 02513 requirements. Tests performed according to ASTM 02513 and test conditions following ASTM 01598, and assembly electrofusion following procedure qualified under 49CFR 192.283. 16 www.plcsusa.com | 856-722-1333
Field Pictures 17 www.plcsusa.com | 856-722-1333
Field Pictures 18 www.plcsusa.com | 856-722-1333
Field Pictures 19 www.plcsusa.com | 856-722-1333
Video - http://www.plcsusa.com/supraflow.html 20 www.plcsusa.com | 856-722-1333
Get Started with the Supraflow Today 4 ”-8 ” branching on 4 ”-1 8 ” PE m ains operating up to 1 5 0 psi m ade sim ple. No squeezing off. • Easy to install. • No flow restriction. • Saves excavation. • Use current approved fittings. • Simple ultra light drilling equipment. • Cutter retains the coupon and shavings. • The Supraflow saves m oney and enhances safety w hen expanding the PE system w ith large PE branch connections. 21 www.plcsusa.com | 856-722-1333
Contact For more information about the Supraflow Tee and other unique gas distribution products contact: Energy Materials and Controls Joe McCarthy 610-248-5140 energymac@aol.com Paul Lamb 508-269-7775 paullamb188@comcast.net 22 www.plcsusa.com | 856-722-1333
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