SPECIALIST ENGINEERING MANUFACTURING, FABRICATION, MACHINING, - PowerPoint PPT Presentation

SPECIALIST ENGINEERING MANUFACTURING, FABRICATION, MACHINING, WELDING AND REFURBISHMENT SERVICES A member of the Structa Group of Companies

dedicated specialists INTRODUCTION Medium to Heavy specialist engineering. Supplies manufacturing, fabrication, machining, welding and refurbishment services to industrial companies. technical excellence Founded in 1980 and acquired by present owners, Structa Group, in 2008. Operating Philosophy : Combine technical excellence with a total commitment to customer service. Aim : Ensure highest standards of quality, workmanship and service, complete contracts on time within budget. innovative actions This is achieved by sound project management, along with experienced production and quality control personnel who ensure that product schedules and quality control measures are adhered to. Being part of Structa Group, Turnmill Proquip Engineering has access to their engineers and design packages, including FEA design facilities through the subsidiary STRUCTA KONSULT. commitment to service

Industries Served Petrochemical Iron and Materials Fertilizer / Chemical Steel Handling Aluminium Mining and Cement / Refining Smelters Minerals Concrete Transport Military

Principle Clients END USERS ENGINEERING CONTRACTORS  Barlow World  Hitachi  Hatch Canada  Eskom  PPC  Chevron (Caltex) Equipment  Malvern Engineers  ThyssenKrupp  Natref  Engen  Sasol Group  Amec Foster Wheeler  Fluor  EL Bateman  Omnia  Hulamin  Mozal  Process Projects  Lurgi  Linde AG  FLSmidth (FFE)  Western Platinum  Kumba  E-PC  SNC Lavalin  AEC  Amplats  BHP Billiton  Xtrata  Hatch Africa  SMS Siemag  Andritz  Portnet  Anglo American Coal  Howden  Kentz  Desmet Ballestra  Lonmin  Denel  Murray & Roberts  Caterpillar  Chambisi  Sapref  ArcelorMittal  Alusaf

FACILITIES Turnmil Proquip Engineering has its manufacturing facilities in Vanderbijlpark and employs a skilled workforce of 150 full-time personnel.

FACILITIES Floor space under roof and crane: 7,000m 2 ◦ Fabrication shop: ◦ Machine shop: 1,000m 2 500m 2 ◦ Fitting shop: Yard space: 20,000m 2 Fabrication Shop Cranes: 1 x 40 ton mobile crane 2 x 32 ton overhead cranes 4 x 20 ton overhead cranes Machine Shop Cranes: 2 x 10 ton overhead cranes Fitting shop Cranes: 1 x 5 ton overhead crane Our factory also has: ◦ Facilities for corrosion protection (blast cleaning and painting) and the pickling and passivation of stainless steel on site ◦ Heat Treatment Facility ◦ Plate roll up to 60mm thickness

PRESSURIZED EQUIPMENT Developed a core competence in the area of Pressure Vessels, Columns and Shell and Tube Heat Exchangers Specializes in fabricating: • Columns • Reactors • Vessels • Shell and Tube Heat Exchangers • Mechanical Design and Detailing of Pressurized Equipment of Tanks • CNC Tube Sheet Drilling • CNC Machine of Lip Type Forging

FABRICATION Ship Loaders Process Fired Furnaces Crane Beams Scrubbers Rotary Kilns and Unloaders Heaters Reclaimers, Ducting and Charge Dragline Ladles Stackers and Silos Stacks Buckets Components Tripper Cars Complex Components Advanced Tubular under severe Plate Work Structures fatigue loading Projects: Mozal  Richards Bay Hillside  Saldanha Steel  Hulletts Aluminium Expansion  Chambisi Metals  Sasol Turbo  Sasol Octane  Temane  Natref Oil Refinery Expansion  Medupi and Kusile Power Stations  Shishen Expansion Project

FABRICATION

MACHINING RECONDITION AND MACHINE SHOP PRODUCTS MACHINED: SPECIALISES IN: ◦ Precision Turning ◦ Wheel Bogies ◦ Milling ◦ Equaliser Beams & Frames ◦ Slotting, Grinding ◦ Mandrills and Block Bodies Pumps ◦ Boring ◦ Transmission Equipment ◦ Drilling ◦ Gear Cutting ◦ CNC Turning ◦ Gear Boxes, Water and Process Valves ◦ 5 Axis CNC Milling (manually adjusted 6 th axis) ◦ Turbine Shafts

MACHINING

RECONDITIONING & REPAIR Restoration of wear surfaces by weld-up, re-machining and heat WEAR SURFACES treatment ROTATABLES Repair and refurbishment of shafts and bearing assemblies GEARBOXES Manufacturing and repairs Refurbishment of gears by weld-up, re-machining GEARS and heat treatment HEAT EXCHANGERS Manufacturing and replacement

RECONDITIONING & REPAIR

DESIGN Considerable experience designing to: In-house design & draughting service ◦ EN 1113 (PD5500) - Pressure Vessels ◦ ASME VIII – Pressure Vessels ◦ TEMA – Heat Exchangers Fully computerized drawing office ◦ API 620 – Vessels and Tanks ◦ API 650 – Vessels and Tanks ◦ BS 2654 – Tanks and Silos Shop drawings or conversion of foreign drawings to SA ◦ BS 4076 – Steel Chimneys, Stacks standards ◦ SANS 10160 – Seismic Design Fully equipped team of engineers (incl. Registered Professional Utilises the following software: Engineers) ◦ Nozzle Pro ◦ Inventor Solid Modeling Finite Element Analysis capability, utilising MSC Nastran, ◦ PV-Elite Marc/Mentat and Siemens Simcenter software suites ◦ Compress ◦ CodeCalc Can perform linear static and fully non-linear analysis, couples ◦ MatchCad with thermal analysis on vessels, tanks and heat exchangers ◦ NX Nastran Unigraphics

DESIGN

ANCILLARY SERVICES Stress relief and normalizing done on site utilizing gas and oil fired furnaces HEAT TREATMENT Teams in place to manage the complex logistics of transporting large fabricated LOGISTICS MANAGEMENT products over land throughout Southern Africa The complex engineering performed is backed by experienced project management PROJECT MANAGEMENT teams employing computerised planning and progress monitoring Sandblasting and spray painting done on site according to customer requirements PAINT AND SANDBLAST

QUALITY SYSTEMS A certified Quality Management System is in place in accordance with DIN EN ISO 9001:2015 (certification was performed by TUV Rheinland) and ISO 3834 Part 2 by Lloyds. In-house inspection department, reporting to the QA Manager, includes: ◦ QC Engineer certified by the SAQCC ◦ Inspectors of Pressurised Equipment certified by SAQCC ◦ NDT Technicians qualified to ASNT-TC-IA Level 2 (full-time) Implemented a comprehensive Environmental Health and Safety Management System in line with current best practice.

THANK YOU FOR VISITING Contact Details: 12 Fairbank Street NW7 Vanderbijlpark 1911 Tel: +27 (0) 16 986 0030 Fax: +27 (0) 16 986 0127 E-mail: rfq@turnmill.co.za A member of the Structa Group of Companies www.turnmill.co.za