Sensing & Vision Technology for Automation 23 rd Nov 2018, Pune Ravi Agarwal www.pepperl-fuchs.com 1
Applying Sensors Factory Automation Process Automation Temp Presence Distance Analyze Pres Scanning Identification Flow pH Humidity Vision Level Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 2
Sensors – Stupid Sensors - Smart sensors Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 3
Physics at work Electromagnetic, Hall Effect, Current, Voltage Capacitive Ultrasonic Photoelectric (IR, Chromatic) Photoelectric ( Phase shift, TOF) Laser Magnetic Microwave Piezo Springmass Image Capture ( CMOS) MEMS Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 4
The Connectivity Basic connectivity Microcontrollers PNP Bus communication Res Serial Wireless NPN Digi Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 5
Inductive Single coil – Multi coil - µC - Measure Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 6
Ultrasonic Technology OEM Singular Binary/Analog Triangulation Double Sheet Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 7
Single Pixel – Detect – Measure - Array Yes / No ? Comm 1500mm Positioning Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 8
Giant Leap in Photoelectric Measurement Time of Flight - TOF Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 9
Multipixel Beam - Measure Multi-Ray LED Scanner Provides reliable and precise distance measurement information. 2D measurement with multi-ray scanner with variable scan range Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 10
2D & 3D plane - Measure Augmented plane scanner 360 ° All-Around Visibility. Detection of Tiny Objects. Interactive Display (Provides text and graphical information). Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 11
3D Pixel Imagery Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 12
Array High Contrast Limited Light Plane Unique combination of light section technology and 2-D vision sensor. Transforming of complex data into easy-to-process digital signals for fast integration. High-precision profile comparison Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 13
Multipixel – Limited Light Plane www.pepperl-fuchs.com slide Author: Ravi Agarwal 26.11.2018 14
Multipixel -Image Capture Configurable vision sensors and cameras with combinable checks (feature verifications) Presence, Completeness, Position (xy, rotation) via the evaluation methods Grey value, Contrast, Gradient, Pattern, Contour www.pepperl-fuchs.com slide Author: Ravi Agarwal 26.11.2018 15
Multipixel -Image Capture – Process specific 2D code Precise Positioning System Printing – Printed Sheet Check Contrast and 2D commands based guidance system www.pepperl-fuchs.com slide Author: Ravi Agarwal 26.11.2018 16
Image Capture – Smart Camera, M/c Vision www.pepperl-fuchs.com slide Author: Ravi Agarwal 26.11.2018 17
Pixel – LIDAR – LIDAR Vision www.pepperl-fuchs.com slide Author: Ravi Agarwal 26.11.2018 18
Connectivity – Bus - Wireless Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 19
Wireless connectivity -Legacy – LAN - WAN Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 20
Connectivity - Visibility Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 21
Intelligent Sensing - Identification (Radio) Short Range 125KHz 13.56MHz Long Range UHF Microwave RF Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 22
Optical Identification 1D/2D code reading even on high reflective surfaces / Colored codes . High-speed code reading up to 10 m/s and 100 readings/s. Optically Encoded metal plate with vision system Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 23
Coming Up MEMS – Micro Electro Mechanical Assembly NEMS – Nano Electro Mechanical Assembly Gyro MEMS Acc Pres Mag Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 24
The Hierarchy in Automation – Classic Model Level 5 - Business Systems Level 4 - Plant Level (ERP, MRP, and MES) Level 3 - Operation Unit Level Level 2 - Machine/Process Automation Level 1 - Controller Level Level 0 - Sensor/Actuator Level 25 Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 25
Author: Ravi Agarwal 26.11.2018 www.pepperl-fuchs.com 26
www.pepperl-fuchs.com
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