RT ADVANCE HYDRAULIC WRENCH SYSTEM Ashish Malhotra 2017 2 - PowerPoint PPT Presentation

RT ADVANCE HYDRAULIC WRENCH SYSTEM Ashish Malhotra 2017

2 CONTENTS  Market drivers  Product features  Applications  Competition  Ordering procedure

POTENTIAL SEGMENTS Market drivers Wind Power (production & on site) O&G OEM, HTB, LTE Offroad & MRO • • • New legislations VDI/VDE Transformation in Regulations in O&G for 2862 Part 2 production to traceable traceability. solutions • • High Torque appllications Production of valves and • error proofing Onsite errection and equipments commissioning • • Removing operator Space constraints traceability and operator dependency • Success of tensor tools guidance • Safety over use of manual in Train manufacturing • Driven by Vestas / GE / torque wrenches Gamesa

4 • Multifunction controller FEATURES • HD 10” Colour touch Screen • 16GB inbuilt memory RT Advance • Wifi Remote • 4 identifiers for traceability access for • User friendly interface system support • 4 USB ports ( Bar code reader, • Torque, Angle and time based label printer, etc..) strategies • 1 VGA • Open protocol / ToolsNet • • Full featured remote 1 LAN control with LED output • Speaker, Mic signals for Ok, NOK, Low, • 1 RS232 port High, Untightening • Class 1 gauge • Pressure sensor with 0.25% • Highly effective full scale resolution radiator cooling • Proven solenoid valves system with fan for • continuous operation Reliable couplers. • Pump options (P55 / P150) • • Special high resistant wrap Detachable, reversible angle to protect cables and hose encoder from abrasion, cut or • Sensor controlled auto cycle impact. Different lengths • Integrated retainer for square available drive tools

5 BENEFITS Summary  Measures Torque applied on the joint  Measures real angle of rotation to use as tightening strategy or monitor cycle for detecting errors like re-hitting the tightened bolt, missing washers, no or excessive lubrication, thread damage, bolt rotation etc …  Measures time as third parameter over torque and angle for • ToolsNet enabled repeatability and measuring operator efficiency. • Global support through Atlas Copco service technicians  Takes care of oil temperature effect on pressure.  Eliminates frictional loss between hoses and hydraulic wrench as complete system is calibrated with Atlas Copco’s IRTT transducers.  Stores everyday readings as a separate file and can store upto 16 GB data.  Software updates or bug handling can be done remotely through Wifi.

6 TOOLS RTX – Low Profile RTX : standard tool RTX A – A for Automatic – Stroke sensor RTX AA – A for Automatic – A for Angle – Stroke sensor + angle encoder

7 TOOLS RT – Square Drive RT : standard tool RT A – A for Automatic – Stroke sensor RT AA – A for Automatic – A for Angle – Stroke sensor + angle encoder

RTX ADVANCED WRENCH  Sensor to detect rod end when the reaction pawl arrives to the next tooth and not end of cylinder, the benefit is time savings and reduced the load of the pump  1 encoder to measure the ratchet position, we can measure the rotation in both CW and CCW 8

RT ADVANCED WRENCH  Sensor to detect rod end when the reaction pawl arrives to the next tooth and not end of cylinder, the benefit is time savings and reduced the load of the pump  Encoder to measure the drive position, we can measure the rotation in both CW and CCW 9

10 ANGLE ENCODER  Measures incremental angle  Optical sensing method  Max. 2048 pulses per revolution  Detachable  Easy to mount with integrated retainer  Excellent repeatability

PRESSURE TRANSDUCER Mechanical pressure converted to an electrical signal  Output signal 0-10 V  Special calibration 700 bar  Resolution 0,25% full scale  Sensitive diaphragm with strain gauges 11

PRESSURE REGULATION DC motor to drive the pressure regulator PM8S  IP 54  DC 24 V  25 Watt  Max output speed 50 rpm 12

13 PUMPS Panther RTA 2 voltage – 110 V or 220 V 2 Size – Panther 055 – Panther 150 Only one controller – Windows platform – Calibration check Different options – No options like Bronze, Silver, Gold

14 OPTION 1 Pumps – Panther 55 / Panther 150 4 manifold available : – Or 4 tools (2 or 3 or 4 tools in same time) : RT / RTX or RT A / RTX A Strategies available : – Torque control and monitoring time

15 OPTION 2 1 manifold available : – Only 1 tool : RT / RTX or RT A / RTX A or RT AA / RTX AA Strategies available : – Torque control and monitoring time – Torque control and monitoring angle – Angle control and torque monitoring 2 regulators and 2 valves : – First regulator for adjust torque, only for the first bolt of batch – Second regulator for angle control only, this option is for strategy “angle control and torque monitoring”, we save the cycle time to adjust the torque for next bolts

16 OPTION 3 1 manifold available : – 2 tools : RT / RTX or RT A / RTX A or RT AA / RTX AA Strategies available : – Torque control and monitoring time – Torque control and monitoring angle – Angle control and torque monitoring 2 regulators and 4 valves : – You can connect 2 tools but run one at a time. This save the cycle time to connect a second tool. – For a better safety process, you can have one tool to tighten and the second only for loosening (only after NOK).

17 CONTROLLER

18 RTA CONTROLLER Colour touch screen 10 inch, IP54

19 SETUP Torque Control vs Angle Control

20 IDENTIFIER - BAR CODES SET UP

21 SOME SCREENS SHOTS – BAR CODES OPERATOR INTERFACE

22 SOME SCREENS SHOTS – PSET DATAS

23 SOME SCREENS SHOTS – RESULT

24 SOME SCREENS SHOTS - RESULT DETAIL

25 SOME SCREENS SHOTS – GRAPH “TORQUE OVER ANGLE”

26 SOME SCREENS SHOTS – PRINT LABEL 15 CM 10 CM

27 OUR PRICES RTA Product Range RTA Product Range RTA Product Range ARP (Euro) ARP (Euro) ARP (Euro) Pumps 7000 220 / 230 V Software Licence (option 1) Square Drive Tools 29500 12500 RTA 055-230V-Opt. 1 (Torque, Time) 4 port Software Licence (option 2 or 3) 7000 RT1 A (w/o encoder) 30500 RTA 055-230V-Opt. 2 (Torque, Angle, Time) 1 port 7300 RT3 A (w/o encoder) 32500 RTA 055-230V-Opt. 3 (Torque, Angle, Time) 2 port Hoses 7800 RT5 A (w/o encoder) 2200 Hoses 4,5m for RTA 12500 RT8 A (w/o encoder) 32500 RTA 150-230V-Opt. 1 (Torque, Time) 4 port 3500 Hoses 10m for RTA 33500 RTA 150-230V-Opt. 2 (Torque, Angle, Time) 1 port 4500 Hoses 15m for RTA 10500 RT1 AA (with encoder) 34500 RTA 150-230V-Opt. 3 (Torque, Angle, Time) 2 port 7500 Hoses 20m for RTA 11000 RT3 AA (with encoder) 110 V 12000 RT5 AA (with encoder) 29500 RTA 055-110V-Opt. 1 (Torque, Time) 4 port Optional Accessories 16500 RT8 AA (with encoder) 30500 RTA 055-110V-Opt. 2 (Torque, Angle, Time) 1 port 1390 Bar code scanner (Atlas Copco) 32500 RTA 055-110V-Opt. 3 (Torque, Angle, Time) 2 port Direct fit tools 2400 Label printer package 4000 2480 Storage Box for standard set with 4.5 mtr cable RTX2 power head 32500 RTA 150-110V-Opt. 1 (Torque, Time) 4 port 3330 RTX4 power head 33500 RTA 150-110V-Opt. 2 (Torque, Angle, Time) 1 port 3910 RTX8 power head 34500 RTA 150-110V-Opt. 3 (Torque, Angle, Time) 2 port Ratchet Links 5000 RL02 A (w/o encoder) 6000 RL04 A (w/o encoder) 7000 RL08 A (w/o encoder) 6500 RL02 AA (with encoder) 7500 RL04 AA (with encoder) 8000 RL08 AA (with encoder)

28 LEAFLET

29 COMPETITOR OVERVIEW Brand/Model Functionality • Hydraulic bolting system Smarttorcc omplies with HYTORC ECO2Touch pump VDI / VDE 2862 Part 2 • Communicates via WLAN, LAN or USB • 7-inch touch display • Torque and angle • Torque to torque with yield control Cannot be connected to • Torque to yield ToolsNet or other data • Torque to external signal recording software • Angle measured by direct sensor, torque by pressure • Barcode scanner interface • Digital remote control • Touch screen at the pump controller • Possibility to control if correct tool will be used • Design looking professional • Quiet pump • Good cable handling to the tool • Statistic measuring system • Digital remote control with screen PLARAD • No angle sensor on the tool • Live measurement of Torque and angle • Quiet pump Does not measure angle • Good cable handling directly on application. Non • No encoder no cable compliance to VDI standards

30 COMPETITOR Torq - Comm  Pressure sensor based conversions  Pressure torque charts of specific tools need to be referred.  Enables wireless data capturing  Operator guided approach  Pressure gauge with transducer need to be installed on pumps with constraints of space. Charge 5000 USD.  Package cost without pump 17000 USD for distributor. Does not measure real angle directly on application. Non compliance to VDI standards