R ICHARD K ABLITZ G MB H Renewable Energy Solutions for the next - PowerPoint PPT Presentation

Power Stations Boiler Plants Hot Gas Generators Firing Systems Heat Recovery Service Customised Casting BIOMASS and WASTE to ENERY R ICHARD K ABLITZ G MB H Renewable Energy Solutions for the next generations Richard Kablitz GmbH Thursday, November 22, 2018 1 Biomass & Waste to Energy

Corporate Introduction - History 1901 R. Kablitz invents the fined cast iron gilled plates. Foundation of the company by R. Kablitz in Riga, Latvia 1948 Moving of the company to Lauda- Königshofen, Germany 1990 Begin of EPC activities for complete biomass and waste to energy plants 2013 Andreas Hehn-Mark buys 20% of the shares 2015 Engitec Technologies SpA buys 80% of the shares Richard Kablitz GmbH Thursday, November 22, 2018 3 Biomass & Waste to Energy

MULTI-FUEL 1. Biomass Virgin Wood Chip | EN Plus A1 Pellets | EN Plus A2 Pellets | EN B Pellets 2. Agriwaste Palm Kernel Shells (PKS) | Olive Cake | Rice Husk Pellets | Rice Husk Briquettes, Chicken litter 3. Waste to Energy RDF (Refuse Derived Fuel) | SRF (Solid Recoverable Fuel) | A Grade Recycled Wood | C Grade Recycled Wood | Tyre Chip, Sluge Richard Kablitz GmbH Thursday, November 22, 2018 8 Biomass & Waste to Energy

Fuels – Fresh and Waste Wood • 1. Fuels Natural, Industrial Wood, Wood Granulate, untreated Wood, Saw Dust and Waste Wood Bark, Landscaping Fibres (AI - AIV) Wood, Wood Chips Richard Kablitz GmbH Thursday, November 22, 2018 9 Biomass & Waste to Energy

Fuels - Agricultural Waste Farm wastes Rice Husks, Olive Empty Fruit Stones or Bunches (EFB), (Cow manure, Pomace, Peach Palm Shells and chicken litter, ...) Kernels, Kernels (PKS), Sunflower Seed Bagasse, Straw Husks, Nut Shells, Coffee Grounds, Sansa Richard Kablitz GmbH Thursday, November 22, 2018 10 Biomass & Waste to Energy

Fuels - Waste and Coal Solid Sorted Paper Mill Coal Waste, Wastes RDF/SRF/Fluff (Pulp, Rejects, ...) Richard Kablitz GmbH Thursday, November 22, 2018 11 Biomass & Waste to Energy

Fuels – Chicken litter Paper Mill..) Sludge in different kinds Richard Kablitz GmbH Thursday, November 22, 2018 12 Biomass & Waste to Energy

Fuels – New Possibilities Paper Mill..) • Corn • Sunflowers • Palm • Grain • Short-circulating palms Richard Kablitz GmbH Thursday, November 22, 2018 13 Biomass & Waste to Energy

Waste and Biomass to Energy Thursday, November 22, 2018 14

Multi Fuel Plants Biomass, Agriwaste, Waste fuels, Sludge….. Thursday, November 22, 2018 15

Corporate Introduction - Our Know-How Biomass and Biomas and Customized Biomass and Heat Waste Waste Casting Waste Exchangers Energy Grate Systems Power Centers Stations Richard Kablitz GmbH Thursday, November 22, 2018 16 Biomass & Waste to Energy

Our Products – An Overview Fuel supply Furnace Boiler technique Flue gas cleaning • Storage • Fuel feeding and • Steam boiler • Dust removal combustion • Inpurity • Thermal oil heater • Sulphur removal deposition • NO x removal • Hot water boiler • Residues • Conveyor • Ash removal conveyance technology Richard Kablitz GmbH Thursday, November 22, 2018 18 Biomass & Waste to Energy

Our Products – An Overview Steel construction Energy technique Electrical eng., instrumentation • Structural • Steam turbine and control steelwork • ORC-module Assembly & • Boiler housing • Motor control Commissioning • Air / water cooled center condenser • Distributed • District heating control system Richard Kablitz GmbH Thursday, November 22, 2018 19 Biomass & Waste to Energy

Firing Systems (Excerpt) Type 116 SW/SL Type 415 Type 400 Type 422/415 Universal – High-Performance – Grate Richard Kablitz GmbH Thursday, November 22, 2018 21 Biomass & Waste to Energy

Firing Systems Functional Principle of the Reciprocating Grate Every moving carriage can be controlled individually Das Bild kann zurzeit nicht angezeigt werden. Each Primary Air injection zone can be individually controlled Richard Kablitz GmbH Thursday, November 22, 2018 23 Biomass & Waste to Energy

Firing Systems Type 422/415 Combined Grate specially engineered for the combustion of rice husks and other light fuels Richard Kablitz GmbH Thursday, November 22, 2018 25 Biomass & Waste to Energy

Firing Systems Type 715 water-cooled Grate For RDF and other very high calorific fuels Richard Kablitz GmbH Thursday, November 22, 2018 28 Biomass & Waste to Energy

Conclusion Flexible multi-fuel systems Air-cooling and water-cooling possible Suitable for fuels with low as well as high calorific values Ready for future challenges Richard Kablitz GmbH Thursday, November 22, 2018 29 Biomass & Waste to Energy

Firing Systems Granulate nozzle For the combustion of: Our System Saw dust ฀ Granulate nozzle with 1 – 5 MW thermal Shavings power Granulate ฀ own combustion air control Fibres ฀ Granulate nozzle can be started when the temperature of the combustion is >600°C ฀ Fuel supply handling ฀ Granulate Nozzle can be installed in the combustion chamber at the end of the grate Richard Kablitz GmbH Thursday, November 22, 2018 30 Biomass & Waste to Energy

Multifuel Combustion: It is possible to combine different combstion systems in a plant: Grate: wood chips and other large fuel parts Dust / granulate burner: fine particles < 3 mm Auxiliary burners: light oil or natural gas Thursday, November 22, 2018 31

Biomass Steam Boiler Plants Different boiler types: Water tube boilers Smoke tube boilers Vertical boiler Horizontal boiler (tail end boiler) Richard Kablitz GmbH Thursday, November 22, 2018 32 Biomass & Waste to Energy

Biomass Thermal Oil Heater Plants Thermal Oil Heaters Different boiler types: Thermal oil heaters with Heaters in membrane 2-pass/ 3-pass thermal meander convection part wall design oil heaters Richard Kablitz GmbH Thursday, November 22, 2018 37 Biomass & Waste to Energy

Hot Gas Generators The hot gas is directly used for drying processes for the wood working industry. Richard Kablitz GmbH Thursday, November 22, 2018 39 Biomass & Waste to Energy

Combustion Chamber : ฀ Design depends mainly on the fuel moisture ฀ Moisture < 50 -55 Ma. %: Integrated grate combustion chamber ฀ Moisture 55 – 60 Ma. %: brick lined grate combustion chamber ฀ Moisture > 60 Ma. %: brick lined post combustion chamber (Kablitz Patent) Richard Kablitz GmbH Thursday, November 22, 2018 46 Biomass & Waste to Energy

Boiler Principle Richard Kablitz GmbH Thursday, November 22, 2018 50 Biomass & Waste to Energy

Process Control System Control room with KABLITZ Visualization System Richard Kablitz GmbH Thursday, November 22, 2018 51 Biomass & Waste to Energy

Process Control System Control room with KABLITZ Visualization System Richard Kablitz GmbH Thursday, November 22, 2018 52 Biomass & Waste to Energy

Process Control System Warte Kesselhaus VISU-PC1 VISU-PC2 VISU-PC Fa. Kablitz Monitor 1 Monitor 2 Monitor 1 Monitor 2 keyboard mouse Schwarz / Weiss keyboard mouse Laserdrucker mit Netzwerkserver Farb-Laserdrucker Extender 1 Extender 2 mit Netzwerkserver Telefonanlage bauseits / DSL Anschluss remote remote Internet Router zur Kommunikations- Extender 1 Extender 2 Ferneinwahl send send schrank PC 1 PC 2 Firewall 100MB SWITCH: Verbindung über cat5e-Patchkabel mit RJ45- Stecker LWL Umsetzer Uhrzeitsynchronisation LWL Umsetzer GPS SPS 1 SPS 2 SPS 3 SPS 4 SPS 5 SPS 6 SPS 7 S7-x00 S7-x00 S7-x00 S7-x00 S7-x00 S7-x00 S7-x00 Gewerk KABLITZ Gewerk Gewerk RGR Gewerk Gewerk Gewerk Gewerk GPS-Antenne Feuerung / Fördertechnik Turbine Wasser / Dampfsystem LUKO allgemein Dampferzeuger Brennstoff Schaltraum optional: Laptop zur Diagnose flexibler Arbeitsplatz Richard Kablitz GmbH Thursday, November 22, 2018 53 Biomass & Waste to Energy

Waste-to-Energy steam boilers Horizontal water tube steam boiler Project: Germany Location: Germany Electrical output: 10,0 MW Heat output: 24,0 MW Steam mass flow: 49 t/h Steam pressure: 42 bar(a) Steam temperature: 425 °C Installed combustion Reciprocating grate: 38,4 MW capacity: Fuel: Wood waste grade 1 to 4 Year of 2013 commissioning: Richard Kablitz GmbH Thursday, November 22, 2018 58 Biomass & Waste to Energy

Biomass steam boilers Vertical water tube steam boiler Project: Pemuco Location: Chile Electrical output: 12,1 MW Heat output: 60 t/h at 1,2 bar(g) Steam mass flow: 60 t/h Steam pressure: 76 bar(a) Steam temperature: 485 °C Installed combustion Reciprocating grate: 55,0 MW capacity: Forest residues, Fuel: eucalyptus bark, coal Year of 2014 commissioning: Richard Kablitz GmbH Thursday, November 22, 2018 59 Biomass & Waste to Energy

Biomass Thermal Oil Heater Plants Thermal Oil Heaters Reference Project: Location: Switzerland Wood Chips, Fuel: Production Wood, Fuel Bandwidth: 2,7 – 4,0 kWh/kg Reciprocating Grate: 40 MW Installed Combustion Granulate: 12 MW Capacity: Dust: 25 MW Design: 57 MW Thermal Oil Output: 25 MW Thermal Oil 285°C / 255°C Temperature: Hot Gas: 30 MW / 350°C Year of 2009 Commissioning: Richard Kablitz GmbH Thursday, November 22, 2018 60 Biomass & Waste to Energy