Production 4th th PROMETIA Scien cientif ific Sem eminar, Ba - PowerPoint PPT Presentation

METGROW+ Approach to Fle lexible Raw Material Production 4th th PROMETIA Scien cientif ific Sem eminar, Ba Barcelona, 28.1 .11.2017 Pres resented by by: : Päiv ivi Kin Kinnunen, VTT, METGROW+ coo coordin inator EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 690088.

METGROW+ PROJECT AND CONCEPT EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 2 programme under grant agreement No 690088. 19.12.2017

METGROW+ Pro rojec ject  Metal Recovery from Low Grade Ores and Wastes Plus Laterites Iron rich sludges Landfilled fine grained Cr and  4 years VTT VTT Zn rich sludges Out utote tec Fayalitic slags  1.2.2016 – 31.1.2020 SP SP  Topic: New metallurgical systems Um Umicore re, J JMR, A Arche he, VI VITO TO, K KULeuv uven, n, UGent nt  7.9 M€, 19 partners from 9 IMN IMN Pro rofima member states • 5 SMEs Kerne rneos D’Appolonia • 6 large companies IDP IDP IDENER ID • 5 research institutes Urba rbaser TECN TE CNALIA IA TUC TU HCM CM • 3 universities EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 3 programme under grant agreement No 690088. 19.12.2017

Universities EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 4 programme under grant agreement No 690088. 19.12.2017

Concept Legis Le isla latio ion, , econ conomic ics, , Scien Scientif ific kno nowledge mar arket kno nowle ledg dge Ups pstre tream Meta etal activ ivit itie ies extra xtractio tion Meta etal l con oncentr entrati tion on Dow own- stre ream activ ivit itie ies Set of optimised ed Decision Supp ppor ort Fram amework ork New New metall allurg rgic ical PROCESS UN UNITS TS syst sy stem-ba based METGROW+ too oolbox indust indu stria rial l plant plants Low-gra Low rade po poly lymetalli llic pr prima imary and and seco second ndary reso sourc rces Scientif Scie ific Public bo Public bodie dies Indu ndustria rial l communit com ity sector sect and socie and society EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 5 programme under grant agreement No 690088. 19.12.2017

Four Se Selec lected Lo Low-Grade Reso source Famil ilie ies EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 6 programme under grant agreement No 690088. 19.12.2017

Specif ific ic se selec lected mate teria ials ls WASTE TE TR TREA EATMENT LOW GRADE ORES LO REFINING PROCESS FRACTIONS FRACTIONS • Landfill La lled Zn Zn-rich slu ludge ge • • • La Landfill lled Cr Cr-rich slu ludge ge Polis olish saprolit itic la late terite te Ja Jarosit ite • • • Stee teel slu ludge Gree reek saprolit itic la late terite Goe oethit ite • • • Shre redder slu ludge ge Gree reek lim limonit itic la late terite Fayalit itic sla lag • • Auto tomotiv ive shred redder Fe-Ni Fe Ni sla lag residues res es • Old ld hea eap fro from cop copper lea leach ching EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 7 programme under grant agreement No 690088. 19.12.2017

LATERITE LATERITE FERRONICKEL SLAG EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 8 programme under grant agreement No 690088. 19.12.2017

ZN-RICH SLUDGE ZN-RICH SLUDGE FAYALITE JAROSITE EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 9 programme under grant agreement No 690088. 19.12.2017

Valu lue chain in in in METGROW+ WP8: Management WP2: Pre-treatment WP3: Metal Extraction WP6: WP1: METGROW Metallurgical Metallurgical System System Toolbox WP4: Recovery of Validation Metals from Dilute and Concentrated WP5: Valorization of Solutions the Residue Mineral Matrix WP7: Exploitation and dissemination EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 10 programme under grant agreement No 690088. 19.12.2017

TE TECHNOLOGY DEVELOPMENT EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 11 programme under grant agreement No 690088. 19.12.2017

Pre re-treatment  Detailed characterization of low grade primary and secondary materials • Content of economically important and critical metals • Some materials very fine or with high organics content  Selection and optimisation of the most flexible technologies for pre- treatment  Production of enriched materials • High efficiency, low operating costs and limited environmental impact EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 12 programme under grant agreement No 690088. 19.12.2017

Main in pre re-treatment re resu sult lts  Crushing  Grinding  Pulping  Flotation  Sulphidation  Roasting  Magnetic separation  Wet shaking table  Agglomeration  Co-valorization of wastes EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 13 programme under grant agreement No 690088. 19.12.2017

Main in pre re-treatment re resu sult lts  Crushing Laterites  Grinding  Pulping  Flotation  Sulphidation Jarosite  Roasting Zn-rich sludge  Magnetic separation  Wet shaking table Automotive shredder residue  Agglomeration  Co-valorization of wastes Fayalitic slags EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 14 programme under grant agreement No 690088. 19.12.2017

Metal l extraction 1. 2. Secure high Metal Process optimization yield for main • Secure yields for extraction target metal secondary target process metals development • Increase selectivity “Secure • Increase kinetics industrial • Increase reject viability” quality Is S/L separation • Decrease costs successful? EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 15 programme under grant agreement No 690088. 19.12.2017

Ext xtractio ion methods fo for la laterites POLISH LATE TERITE – Mai ain targ target Ni Ni Atmospheric acid leaching Heap leaching Heterotrophic bioleaching Solvometallurgical leaching GRE REEK LATE TERITES (3 (3 or ores) ) – Mai ain tar target Ni Ni Atmospheric acid leaching Heap leaching Autotrophic bioleaching Ionometallurgical extraction EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 16 programme under grant agreement No 690088. 19.12.2017

Ext xtractio ion methods fo for re refining pro rocess fr fractions JARO JA ROSITE – Mai ain targ target Zn Zn and and Pb ROASTING RO NATI TIVE JA JARO ROSITE PRE RE-STEP Autotrophic Solvometallurgical Ionometallurgical Two step plasma- Heap leaching Heap leaching bioleaching leaching extraction pyro FA FAYALITI TIC SLAG - Mai ain targ target Zn Zn FE FE-NI SLAG – Main ain targ target Ni Ni Autotrophic Heterotrophic Ionometallurgical Atmospheric acid Heap leaching Plasma-pyro bioleaching bioleaching extraction leaching EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 17 programme under grant agreement No 690088. 19.12.2017

Ext xtractio ion methods fo for slu ludges LANDFILLED ZN-RICH SLUDGE – Mai ain targ target Zn Zn THERMAL PRE TH RE-TR TREATM TMENT NATI TIVE SLUDGE (Re Removal of of oil oil/grease) Heap leaching Autotrophic bioleaching Ionometallurgical extraction L.F .F. CR-RICH SLUDGE STE TEEL SLUDGE – Mai ain targ target Zn Mai ain targ target Cr Cr an and Ni Ni MAGNETIC Solvometallurgical Heap leaching NATI TIVE SLUDGE leaching SEP EPARATI TION Solvometallurgical Ionometallurgical Heap leaching leaching extraction EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 18 programme under grant agreement No 690088. 19.12.2017

Ext xtractio ion methods fo for slu ludges SHRE REDDER SLUDGE AUTO TOMOTIVE SHRE REDDER RE RESIDUE Mai ain targ target Zn n and and Cu Mai ain targ target Zn n and and Cu MAGNETIC Heterotrophic bioleaching SEP EPARATI TION Heap leaching EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 19 programme under grant agreement No 690088. 19.12.2017

Main in meta tal ext xtractio ion re resu sult lts  New methods for challenging materials • Laterites, new hydrometallurgical research • Multiple new treatment methods for jarosite, fayalite and sludges EUROPEAN UNION This project has received funding from the European Union’s Horizon 2020 research and innovation 20 programme under grant agreement No 690088. 19.12.2017