Safety The balancing system supports heavy forces. In case of a spring or cable break, its counterforce is lost. The door is therefore equipped with two safety devices that can block downward door movement: Spring Break Device (standard) – In the event of a spring break, the sudden drop force activates the Spring Break Device. Cable Break Device (optional) – In the event of a cable break the cable looses its tension. The activated Cable Break Device clamps onto the track. 36
Pass door with 180 mm threshold The standard 180 mm is designed to be combined with virtually all options of Features: the door. Always opening outwards, min. 90 It is not applicable as an emergency degrees opening exit, as its threshold of 180 mm is too Hinged left or right high. Seals in pass door frame reduce air permeability. Integrated pass door switch if electrically operated Door handle All commonly used cylinder locks are available: Euro, Kaba, Assa-Abloy. Standard: Euro cylinder lock Door closer Panic lock (option) 37
Pass door with low threshold Features: The pass door with low threshold is designed to optimise comfortable Always opening outwards, min. 90 pedestrian passing and minimises degrees opening the risk of tripping. In addition, with Hinged left or right the sturdy design of the bottom profile it is not required to Seals in pass door frame reduce air permeability. strengthen the door leaf with a bottom reinforcement truss. Integrated pass door switch if electrically operated Door handle All commonly used cylinder locks are available: Euro, Kaba, Assa-Abloy. Standard: Euro cylinder lock Market dependent Door closer Panic lock (option) 38
OSP42A, Pass door Daylight width – Min 2050 mm Max 6050 mm Daylight height – Min 2215 mm Max 6050 mm Width 900 mm Position of pass door Height 1880 mm Daylight width Pane number Height from floor level 2080 mm 2 (Centre) 2050 – 4050 2 or 3 4051 - 5050 2, 3 or 4 5051 - 6050 39
OSP42A, Performance USP: Class 3 for Wind load, Opening/closing speed: IDO1: 0,22 m/s Water penetration and Air permeability Life time expectations: Door: 50.000 door cycles Springs: 20.000 door cycles Wind load Class 3 (= 4250 mm DLW) EN12424 *) Class 2 (> 4250 mm DLW) Thermal transmittance 1,0 W/(m2.k) Steel door EN12428 1,25 W/(m2.k) With windows/pass door (4000 x 4000 mm) Water penetration Class 3 (4000 x 4000 mm) EN12425 Air permeability Class 3 (4000 x 4000 mm, with pass door class 2) EN12426 *) Higher wind load classification on request 40
Normstahl OSF42A 41
OSF42A, Technical facts and features, Standard Max size: 7250 x 6000 mm (W x H) Frame thickness: 44 mm Frame material: Aluminium tubular frames Filling: Windows or insulated sandwich panels or infill's Colour outside: Natural aluminium Colour inside: Natural aluminium Track types: Standard Lift (SL) Lock Lock bolt Manoeuvring: Lift/step handle and Pull down rope Sealing's Top, bottom and side sealing 42
OSF42A, Technical facts and features, Optional Track types: LL, SLL, HL, VL Windows: DAS, DSS, DAD, DSD, SA3, SS3, SH4 Pass door: In door leaf Lock: Cylinder lock (Safelock) Fall Protection: Cable Break Device Painting: Acc. to RAL scale Extended life: Springs long life time Aggressive env.: Anti corrosion package Ventilation: Ventilators Operation: Chain hoists / Electrical operation 43
OSF42A, Door leaf The Normstahl OSF42A sectional overhead door leaf has horizontal sections, connected together with hinges. The door leaf height is equally divided over the sections (standard) Section height: 450 - 704 mm The horizontal sections are aluminium frames with infill's or windows The outer hinges of each section have rollers that run in the tracks. 44
OSF42A, Standard configuration Frame bottom section as standard can be replaced with OSP42A panel. Section 2 to top frame sections individual heights can be replaced with panel As long as the number of frame sections are ≥ than the number of panel sections it is denominated as OSF42A (Frame door) DLW Nbr. of panes 2050 – 3050 2 3051 – 4550 3 4551 – 6050 4 6051 - 7250 5 45
OSF42A, Number of sections Panel bottom Frame bottom section section Number of Number of DLH sections DLH sections 0000 – 2296 3 0000 – 2127 3 2297 – 3000 4 2128 – 2831 4 3001 – 3704 5 2832 – 3535 5 3705 – 4408 6 3536 – 4239 6 4409 – 5112 7 4240 – 4943 7 5113 – 5816 8 4944 – 5647 8 5817 - 6000 9 5648 - 6000 9 46
OSF42A, Vertical cross-section 1. Top seal 2. Integrated finger pinch protection 3. Sealing in section joint 4. Single acrylic glass 3mm or hardened glass 4mm 5. Wind reinforcement (if necessary) 6. Double glass, 27mm 7. Handle 8. Panel bottom section 9. Bottom seal 10. Frame bottom section 47
Infill’s for frame section FA Aluminium sheets, mill finished outside and inside, stucco embossed FS Steel sheets, RAL 9006 outside and inside smooth surface FA1 Mill finished Smooth outside and stucco embossed inside FA2 Aluminium sheets anodised outside and inside 48
Glass type DAS / DSS for frame section DAS / DSS DAS: Double Acrylic "scratch resistant" (SAN with coating), Single sealed DSS: Double Acrylic (SAN), Single sealed 1. 2,8 mm SAN acrylic sheet 1 (with or without coating) 2 2. Aluminium distance frame 3 3. Butyl sealing USP: We use 2,8 mm acrylic, giving a better outlook of the façade without reflections 49
Glass type DAD / DSD for frame section DAD / DSD DAD: Double Acrylic "scratch resistant" (SAN with coating), Double sealed DSD: Double Acrylic (SAN), Double sealed 1. 2,8 mm SAN acrylic sheet (with or without coating) 5 3 USP: We use 2,8 mm 2. Aluminium distance frame acrylic, giving a better 1 2 outlook of the façade without reflections 3. Butyl sealing USP: 4. Absorbing powder (siccative) 4 We are the only one using absorption 5. Silicone sealing powder in the distance frame 50
Glass type TAD / TSD for frame section TAD / TSD TAD: Triple Acrylic "scratch resistant" (SAN with coating), Double sealed TSD: Triple Acrylic (SAN), Double sealed 5 1. 2,8 mm SAN acrylic sheet (with or without coating) USP: 3 We use 2,8 mm 1 2. Aluminium distance frame acrylic, giving a better outlook of the façade without reflections 3. Butyl sealing USP: 2 4. Absorbing powder (siccative) 4 We are the only one using absorption 5. Silicone sealing powder in the distance frame 51
Glass type SA3 / SH4 for frame section SA3 / SS3 / SH4 SA3 – Single pane of "scratch resistant" Acrylic (SAN with coating) 2,8 mm SS3 – Single pane of Acrylic (SAN) 2,8 mm SH4 – Single hardened glass 4 mm 52
Glazing List Design in the frame sections Co-extruded glazing list with rubber lip against window 53
Glazing list - Competitors
Sealing around the window Butyl sealing For maximum tightness (unbroken corners) 55
Sealing around the window - Competitors
Sealing around the window - Competitors Rubber sealing around window Cut in each corner Demands additional silicone sealing 57
Window quality matters No absorption No prober UW powder in stabilization of distance frame acrylic
OSF42A, Standard Colours Frames Standard: Anodised aluminium Option: Factory painting Infill’s Standard: 9 standard colours RAL 1021 Cadmium Yellow RAL 3002 Carmine Red Option: Factory painting RAL 5010 Gentian Blue RAL 6005 Moss Green Panel RAL 7016 Anthracite Grey Same as OSP42A (9 standard colours) RAL 9002 Grey White Option: Factory painting RAL 9006 White Aluminum RAL 9007 Grey Aluminium RAL 9016 Traffic White 59
OSF42A, Locks A standard Normstahl industrial sectional door is equipped with a Lock bolt. Lock Bolt Cylinder lock (Safelock) Inside view Outside view The Lock bolt locks the door from the inside, without the The Cylinder lock is a key operated lock which offers extra use of a key. security. The lock is installed on the inside and can be unlocked with a key and turning the handle. Access to the The Lock bolt is not visible Cylinder lock is possible from either only the inside, or both from the outside. the inside and the outside. 60
OSF42A, Pass door Daylight width – Min 2050 mm Max 6050 mm Daylight height – Min 2200 mm Max 6000 mm Width 750 - 1000 mm Min height 1840 mm Min. height from floor level 2050 mm Position of pass door Daylight width Pane number 2 (centre) 2050 - 4050 2 or 3 4051 - 5050 2 or 3 or 4 5051 - 5500 3 5501 - 6050 61
OSF42A, Performance USP: Class 3 for Wind load, Water penetration and Opening/closing speed: IDO1: 0,22 m/s Air permeability Life time expectations: Door: 50.000 door cycles Springs: 20.000 door cycles Wind load Class 3 (= 4050 mm DLW) EN12424 *) Class 2 (> 4050 mm DLW) Thermal transmittance 3,3 W/(m2.k) DAD EN12428 4,9 W/(m2.k) SA3 Water penetration Class 3 (4000 x 4000 mm) EN12425 Air permeability Class 3 (4000 x 4000 mm, with pass door class 2) EN12426 *) Higher wind load classification on request 62
Hardware - Types Low Lift Standard Lift (Low) (head room 400 - 1000mm) (head room < 400mm) Option Standard High Lift Vertical Lift (head room > 1000mm) (head room > 2 x height) Option Option 63
Standard Lift (SL) D h DLH Daylight height Required Required Required depth DLH (mm) side space excess height D (mm) SL and SR (mm) h (mm) ≤ 4500 485 100 DLH + 600 > 4500 510 64
Standard Lift Low (SLL) D h DLH Daylight Daylight Required Required Required width height side space excess height depth DLW (mm) DLH (mm) SL and SR h (mm) D (mm) (mm) ≤ 5500 ≤ 4250 100 400 DLH + 900 65
Low Lift (LL) D h DLH Required side space Required excess height h Required depth Weight SL / SR (mm) (mm) D (mm) 265 mm (if ≤ 250 kg) ≤550 kg 100 DLH + 1100 300 mm (if > 250 kg or pass door) 66
High Lift (HL) D h HL DLH Weight / Lift Required side space Required excess Required depth (HL) SL / SR (mm) height h (mm) D (mm) HL≤3400mm HL + 320 100 DLH - HL + 800 HL>3400 mm HL + 370 67
Vertical Lift (VL) DLW ≤3000 mm no beam installed DLW >3000 mm installed beam to support the balancing system h 525 DLH Daylight Required side Required Required height space excess height depth DLH (mm) SL / SR (mm) h (mm) D (mm) ≤ 5500 100 DH + 400 525 68
Balancing principle, Standard lift 2) Closed 2) Force in spring Max tensioning in spring 1) and 1) Weight in cable Max weight in cable 69
Balancing principle, Standard lift 2) Half open 2) Force in spring Medium tensioning in spring 1) and 1) Weight in cable Medium weight in cable 70
Balancing principle, Standard lift 2) Open 2) Force in spring Min. tensioning in spring 1) and 1) Weight in cable Min. weight in cable 71
Balancing principle, Standard lift Therefore cylindrical drum for standard lift and low lift 72
Balancing principle, Vertical lift Closed 2) 2) Force in spring Max tensioning in spring 1) and 1) Weight in cable Max weight in cable 73
Balancing principle, Vertical lift Half open 2) 2) Force in spring Medium tensioning in spring 1) and 1) Weight in cable Max weight in cable 74
Balancing principle, Vertical lift Open 2) 2) Force in spring Min. tensioning in spring 1) and 1) Weight in cable Max weight in cable 75
Balancing principle, Vertical lift Therefore conical drum for vertical lift 76
Balancing principle, High lift 2) Closed 2) Force in spring Max tensioning in spring 1) and 1) Weight in cable Max weight in cable 77
Balancing principle, High lift 2) Half open 2) Force in spring Medium tensioning in spring 1) and 1) Weight in cable Max weight in cable 78
Balancing principle, High lift 2) Open 2) Force in spring Min. tensioning in spring 1) and 1) Weight in cable Max weight in cable 79
Balancing principle, High lift Therefore combined conical/cylindrical drum for High lift 80
Operation How to manoeuvre the door? 81
Pull-down rope The Normstahl sectional overhead door can be operated manually with a pull-down rope. The pull-down rope is directly connected to the door leaf. 82
Chain hoist For heavier doors, a chain hoist allows easier door operation: Geared (ratio 1:4) chain transmission directly connected to the shaft. Recommended for doors up to 700 kg 83
Why an operator? 5 Major Advantages Reduced opening time give less energy losses Reduced passage time give efficiency Controlled opening and closing give less wear and tear on the door Less draughts and a better indoor climate give a good environment Lifting a door frequently by hand increase the risk of bad health This altogether give a lower total cost for the end user! 84
Selection guidelines for operation type 1-5 5-10 10-15 > 25 Door size m 2 openings/day openings/day openings/day openings/day 0-10 Manual / operator Manual / operator Operator Operator + automation 10-20 Manual / operator Operator Operator + automation Operator + automation > 20 Geared hoist / operator Operator Operator + automation Operator + automation 85
Launch Plan Week 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Normstahl OSP42A & OSF42A w. IDO1 - C600 - Test with 20 pcs. (AT) 1 1 1 1 1 1 1 1 1 1 1 1 OSP42A & OSF42A w. CDM9/9xx (AT, DE, CH, FR, NL, BE, PL) 2 2 2 2 2 2 2 2 2 2 2 2 Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 OSP42A & OSF42A w. IDO1 - C600 - full release 2 2 2 2 2 2 2 2 Alsta AX42 & TX42 w. CDM9/950 2 2 2 2 2 2 2 2 2 2 2 2 Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AX42 & TX42 w. LENA full release 2 2 2 2 2 2 2 2 Ditec BSD-P42 & BSD-F44 w. LENA 1 1 1 1 1 1 1 1 1 1 1 Albany ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? Portsystem 2000 (Under investigation) ? 1 1 1 1 Norport (Under investigation) ? 1 1 1 1 1 Crawford 1042P & 1042F (Target) 2 2 2 2 2 2 86
Operator IDO1 – C600 Door control systems The operator is a combination of the IDO1 mechanical unit and a C600 Door control system. This system is available for doors up to 400 kg. One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs. The IDO1operator is mounted directly on the balancing shaft. Key features: – Smooth and silent – Fits 1” shafts – Life time: 30.000 (depending on weight and temp.)e.g. – temp. -20 to +60 °C/weight 400 kg 87
USP’s Big display All safety systems recognized (no jumpers, resistors etc. to be set) Add-on modules for plug- ’n -play Service by either time or cycles (recurring business) Multi-language Self declaring display-instructions, no big manual needed Ready for frequency converter 88
IDO1 Installation Space Space requirement (in mm) beyond the requirements for a manually operated door. Side room (mm) Head room (mm) Location 1 Left/right 200 0 2 Left/right 200 0 89
C600 Door control system Functions included C600 Open (by impulse) X Open (hold to run) Stop X Close (by impulse) X Close (hold to run) Safety edge X Open function X One button function X LCD Display (diagnostics) X Service indicator X 90
Door Control Systems C600 Picture Description The C600 Door control system provides a range of control units, from basic up, stop and down buttons to advanced automated control. The design of the control unit is based on modules, and it is possible to upgrade or downgrade safety or automation functions. Additional kits such as magnetic loop, photocells, radar, radio and reduced door opening are available. This control unit contains a LCD diagnostics display that allows efficient troubleshooting and displays the number of door cycles. Together with the service indicator, this extra feature allows advanced maintenance planning to users where the door is an essential element of internal logistics. 91
C600 Options Functions optional C600 Functions optional C600 Complete kits Automatic control functions Automatic closing X Automation BA-kits X Photocell open door X Basic control functions Interlocking X Safety functions Safety photocell (1 or 2) X Reduced opening X External control functions Additional functions UPS Battery backup X External pushb. box X Relay box X Pull-rope switch X Remote control open/stop/close X Remote control 1-button function X 92
Access and automation (1/2) Interlocking External push button box Developed for climate control or An extra control box is installed safety; If door A is open, door B outside the building or inside close cannot be opened. If door B is open, to the door if the main control unit door A cannot be opened. needs to be installed away from the An interlocked door can remember door opening. an up-command, if selected via a Installed on the inside or outside wall micro switch. beside the door. Circuit card Installed in control unit. Reduced opening Pull-rope switch A pull-rope switch above the door When it is unnecessary or opening can be operated from e.g. a undesirable to fully open a door, an forklift truck. Pulling the rope opens additional switch can be used to a closed door or closes an opened open the door to a preprogrammed door. reduced opening position. Installed on the inside construction Pre-fitted micro-switch to be above the door. activated in control unit. 93
Access and automation (2/2) Remote control Magnetic loop A hand-held radio transmitter allows door A sensor in the floor detects a metal operation from a vehicle or any position object (usually forklift trucks, pallet trucks) within 50- 100 meters from the receiver and and opens the door automatically. This is aerial at the door. For closing, the door can an ideal solution for frequent vehicle be provided with a photocell beam. traffic. Receiver installed in control unit, antenna Installed on the outside, inside or both installed on the wall beside the door. sides of the door in the floor. Photocell open door Radar A set of photocells on pillars, on each side of the door. When a An infrared sensor above the door detects person or vehicle passes between the an object (person, vehicle) within a specified photocells, the beam is interrupted and distance from the door and opens the door the door opens. automatically. This is an ideal solution for Photocells installed on pillars, away from frequent vehicle or personal traffic. Often the door. combined with automatic closing. Installed on the inside or outside wall above Automatic closing the door. A programmable timer that closes the door after a specified time, counted from either the fully open position and/or from passing through the photocell beam. Adjustable micro switches in control unit. 94
Safety functions (1/2) Safety edge 1) Safety photocells 2-channel Two sets of photocell transmitter and As a standard, all doors that have receiver are installed in the door the impulse-close function or any opening. If one or both photocell form of automated closing, are beams are interrupted during equipped with a safety edge. The closing, the door will stop in less pneumatic sensor in the bottom seal than 30mm and reverse to the fully detects any obstruction under a open position. closing door and reverses the door. Installed in the door opening. Installed in the bottom seal. Safety photocells 1-channel Warning lights - Red Two red warning lights giving A set of a photocell transmitter and information on the current door receiver is installed in the door behavior. Flashing light before or opening. If the photocell beam is during door movement. Optional: interrupted during closing, the door Continuous light before and during will stop in less than 30mm and door movement. reverse to the fully open position. Installed on the inside and outside Installed in the door opening. wall beside the door. 1) Retractable Photocells see separate page 95
Safety functions (2/2) Warning lights - Green Traffic lights - Red & Green If traffic through a door needs to be One or two green warning lights directed; two red and two green indicating the open position of the traffic lights can be installed to door by continuous light signal. indicate traffic direction. From the Installed on the inside and/or outside side where a vehicle is first detected wall beside the door. to approach the door, the green traffic light comes on. The opposing side shows a red traffic light. Traffic from this direction must give way to the other. Usually installed in e.g. parking garages. Installed on the inside and outside UPS battery backup wall beside the door. When mains failure cannot be permitted or an increased risk of mains failure is predicted, the UPS Relay box battery backup system can be installed to store enough energy for A sealed connection box makes it 10 door cycles. possible to safely connect external Installed on the inside wall beside high-voltage equipment. the door. 96
Operator CDM9 - 900 Door control systems The CDM9 operator is a combination of the CDM9 operator and a 900-series Door control system. This system is available for doors up to 650 kg. One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs. It can be retrofitted to an already installed door. The CDM9 operator is mounted directly on the balancing shaft and does not require any special wall reinforcement. Key features: – Smooth and silent – Soft start and stop – Fits all track types and shafts – Life time: 84.000 - 300.000 door cycles (depending on weight and temp.) e.g.: – temp. 0 to 40 °C/weight 250 kg = 300.000 cycles – temp. -20 to +60 °C/weight 400 kg = 84.000 cycles 97
CDM9 Installation Space Space requirement (in mm) beyond the requirements for a manually operated door. Location Side room (mm) Head room (mm) 1 Left/right 200 0 2 Left/right 200 0 3 Centre 0 320 4 Left/right 200 320 5 Left/right 200 0 5 Centre 0 0 98
900 Door control systems - Selection guidelines Functions included 920 930 950 Open (by impulse) X X X Open (hold to run) Stop X X X Close (by impulse) X X Close (hold to run) X Safety edge X X Open function X X One button function X Display (diagnostics) X Service indicator X 99
Door Control Systems 900 920 Door control system The 920 Door control system is the basic control unit that has the necessary hold-to-run or impulse open, hold-to-run close and stop functions and a slot for an external control box. This control unit is the economical solution for working environments where the door opening frequency is low. 930 Door control system The 930 Door control system is a basic control unit that has impulse up and down functions with supervised safety edge. An extra set of upgrade features, such as external control, that can be installed during or after installation, is available. This control unit is the more advanced solution for door openings that are frequently used by pedestrians and forklift trucks, because of its automated opening and closing function. 950 Door control system The 950 Door control system is the most advanced control unit that is prepared for one or more physical upgrades from the entire range of automation systems. An automation system allows door operation by sensors or remote control. This control unit contains a 3-digit diagnostics display that allows efficient troubleshooting and displays the number of door cycles. Together with the service indicator, this extra feature allows advanced maintenance planning to users where the door is an essential element of internal logistics. 100
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