Presentation to Inkerman Cane Growers Ken Mackney 13/08/2014
Discussion Points • Inkerman manning • Preparation for 2014 Crush • Crushing Performance YTD • Major Stoppages YTD • Capital Plans for 2015 • Inkerman Centenary
Inkerman Manning Staff Full Time 18 Staff Part Time 2 Maintenance - 96 Overheads 16 Total 132 Production (Crush) (85) CS &T (Crush) (90)
Capital Projects Completed for 2014 Crush • Replace feedwater tanks • Upgrade HV switchboard • No.2 Boiler furnace front wall tubing upgrade • No.3 Boiler furnace rear wall tube replacements • No.1 Boiler air heater retube • No.1 Boiler furnace side wall upgrade • Bagasse bin side wall replacement • Diffuser supply conveyor replacement • Install additional LP steam safety valves • Replace 3A Crystalliser • Maceration heater installation • Replace A2 I/C headshaft & gearbox
Top Capital Projects for 2014 Boiler Feedwater System $2.1M HV Switchroom $1.9 M 3A crystalliser $0.7 M No.1 Boiler Airheater $1.0 M
HV Switchboard
New HV Switch Room
Boiler feedwater tanks
Diffuser Paddle Conveyor
2014 Season YTD 2014 Crop Forecast 1.8M 2013 2014 YTD Crop 1,681,644 685,376 4 th June 13 th June Crush Start 23 rd Oct 23 rd Nov Crush End Rate 546 542 Availability 90.4% 93.2% CCS 14.69 14.1 Dirt in FEJ 3.3% 4.1% Premium 82.7% 71% Sugar
Stoppages YTD Stoppages A Side B Side Outside 99.8 111 Scheduled 25 27 Inside 54.3 91.2 Total Stops 178 229
Major Stoppages A Side
Major Stoppages B Side CrWk Train Durn Type Description 1 B 1.95 P SCHEDULED LATE START ON B TRAIN 1 B 1.07 I PHANTOMS X6, WITH VSD 1 B 8.12 O 6MM RAIN 2 B 102 O CANE SUPPLY - WET WEATHER 2 B 5.93 I HIGH MUD 8B-11B 14,12,11,11, 55A-57A 16,14,26 2 B 5.4 I HIGH MUD 23B-60%, 24B-50% 2 B 5.52 I EVAPORATOR CPU FOR THE PLC FAILED 3 B 1 I #2 BOILER OFFLINE - BLOWN TUBE (LOW STEAM HIGH JUICE) 4 B 27.1 I BROKEN DIFFUSER CHAIN 4 B 2.03 I REPLACE #2 SUPPLY CONVEYOR MOTOR 5 B 12 P CLEANING INTERMISSION 6 B 1.58 I REPAIR TO #3 BAGASSE BELT LEAKING SKIRT RUBBER 7 B 13 P CLEANING INTERMISSION 8 B 2.78 I DIFF DISCHARGE CONV HEAD SHAFT DRUM DETACHED FROM SHAFT REWELD 9 B 1.25 I CHECK SHREDDER TIPS
Broken Chain B Side Diffuser
Dirt in Juice
Capital Plans for 2015 • Replace No 8 Pan and Condenser $3m • Replace A2 Mill Gearing $750K • Replace 2A Crystalliser $750K • Replace Boiler 3 Convection Bank Tubes $650K • Replace Boiler 1 Furnace Rear Wall Tubes $750K • Replace Boiler 1 Gas Ducting $1.3M • Replace Diffuser Chain $900K • Minor Capital Jobs $100K 2015 Planned Capital $8.2m
Inkerman Centenary
Last year we gave a presentation and tour of the mill to interested growers. We would be happy to do this again this year. Questions?
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