PRECAST TECHNOLOGY PLAN main business CONCRETE RAILWAY PRECAST AND PRESTRESSED CONCRETE ELEMENT SLEEPER MANUFACTURING PLANTS MANUFACTURING PLANTS
LOCATIONS PLAN currently employs about 80 people in two factories (4000 m2 surfaces): Factory 1 Factory 2
PLAN Design Manufacturing Supply Training Installation Back Selling Start-up CUSTOMER Factory SATISFACTION Supervision
CONCRETE RAILWAY SLEEPER PRODUCTION
CONCRETE RAILWAY SLEEPER PRODUCTION • PLAN Offers two different methods of manufacturing: Traditional Method New Technology For Light Rail lines and High Speed lines
RAILWAY SLEEPERS New Technology ADVANTAGES OF NEW TECHNOLOGY • A very low maintenance • Quick project • Security provided by the easy moving into the rails (a car can run easily on rails).
BALLASTLESS TRACK FACTORY Mould Mould preparation Concrete casting Stripping Slab rotation Slab finishing Storage Installations
PRECAST CONCRETE ELEMENT MANUFACTURING PLANT
PRECAST BUILDING TECHNOLOGY TWO PRODUCTION TECHNOLOGY Semi automatic production line Automatic production line
PRODUCTION COSTS FRAMED STRUCTURES EXTERNAL PANELS INTERNAL PANELS LANDING AND STAIRCASE COLUMNS T/L BEAMS
Factory lay-out SEMI AUTOMATIC PRODUCTION LINE Production capacity: 250 m 2 of any types of buildings per day Factory dimensions: 8.000 m 2 1 Production of T, Operators: 80 L, H beams 2 Production 4 Production of of stairs dividing panels 6 Production of 6 external panels 1 2 7 3 4 5 3 Production of hollow core slabs 8 8 Production of roofing elements 5 Production of columns 7 Production of pocket foundations
PRODUCTION COSTS BEARING PANELS EXTERNAL PANELS INTERNAL PANELS LANDING AND STAIRCASE
ADVANTAGES OF PLAN AUTOMATIC PRODUCTION LINE • from 1000 to 3000 m 2 daily production; • 10 minute cycle time per mould; • 48/60 total moulds per shift A specified computerized system permits also to have a detailed quality control of all panels by supervising moulds equipped with a bar-code identification tag. From 4 to 8 minutes per m 2 of labour incidence Vibration is applied to the casting machine and not on the mould, thereby avoiding the wear. All machines and equipment are fixed to the industrial soil. The plant can be placed into existing structures. Electrical cables, installation of door and window frames, the application of ceramic, coatings, etc.
PRECAST BUILDING TECHNOLOGY In rapidly expanding economies around the world, where there is a high demand for construction, Precast Building Technology is the right solution for the production of pre-fabricated concrete buildings on an industrial scale. These buildings can be intended to the following usage: Social housing with the following advantages: Low production costs Apartments High product quality. High rise buildings Consistent quality Hotels Reduced construction time Schools Increased safety on site Hospitals Assured completion times Multi level car parks Low maintenance Offices Thermal and acoustic insulation Industrial and commercial Predisposition for electric/water solar buildings etc. panels on roof paneling. Vast range of external surface finishes. Vast range of architectural solutions. No need for external scaffolding. Coating adaptation according to the building architectural plan.
AUTOMATIC WALL PANEL PRODUCTION LINE Production capacity : 250 / 500 / 750 m 2 of apartments per day Factory dimensions : about 10.000 m 2 Operators : about 50-120
AUTOMATIC WALL PANEL PRODUCTION LINE
ASSEMBLY & PROTOTYPE CONNECTIONS
POSSIBILITY OF FINISHES
Inside temperature LABORATORY TEST Outside temperature Seismic testing of precast structures under laboratory conditions Precast designs and production are strictly supported by technologically advanced methods; all components guaranteed for: MECHANICAL RESISTANCE THERMAL INSULATION RESISTANT TO FIRE
ASSEMBLING IN RUSSIA-MOSCOW
ASSEMBLING IN RUSSIA-MOSCOW
ASSEMBLING IN BELARUS
ALGERIA
ITALY
ITALY
ITALY
USA
TO HAVE BUILDINGS, FAST, CHEAP AND ENDURING IS IMPORTANT: • Easy and fast to assembly; • Sure that the concrete penetrates in all the spaces of the mould and steel reinforcement. Temperature controlled through software not higher than 55 ° C; • Humidity controlled through software of about 85 - 90%; • Forced air circulation inside the curing room to have the same conditions throughout the • volume of each chamber To not have the separation of the parts of concrete; • To have the perfect positioning of the implants and accessories. •
PLAN S.r.l. Via delle Nebbie, 7 53043 Chiusi (SIENA) – ITALY Tel./Fax.: +39 0578 22 21 97 Tel./Fax.: +39 0578 21 296 (Commercial Dept.) Website : www.planitalia.it E-mail: info@planitalia.it We will be very pleased to answer to all your questions . THANK YOU VERY MUCH FOR YOUR ATTENTION!!!
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