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Performance Investigation of Different Large Diameter Water Pipe Materials Prepared by: Ameya Paradkar, Chandan Venkatesh Pradip Deshmukh, Rahul Manda Tushar Joshi Graduate Students Center for Underground Infrastructure Research and


  1. Performance Investigation of Different Large Diameter Water Pipe Materials Prepared by: Ameya Paradkar, Chandan Venkatesh Pradip Deshmukh, Rahul Manda Tushar Joshi Graduate Students Center for Underground Infrastructure Research and Education (CUIRE) Director: Dr. Mohammad Najafi, P.E., F. ASCE The University of Texas at Arlington Department of Civil Engineering

  2. Disclaimer All pipe materials have advantages and limitations, and can deteriorate over time. Many project specific factors, operations and maintenance procedures of a specific utility, and site and soil conditions around the pipe affect pipe performance. Not all of these factors were considered in the literature used this presentation, or considered in the limited utility survey responses received. Therefore, this presentation cannot be used as basis for selection or rejection of any specific pipe material, and/or to make any design decisions on a project, which is responsibility of design professionals. Department of Civil Engineering Department of Civil Engineering

  3. Outline • Introduction and Background • Pipe Materials • Objectives • Methodology • Results • Considerations for pipe material selection • Conclusions Department of Civil Engineering Department of Civil Engineering

  4. Introduction and Background • Water distribution and transmission networks form essential components of water supply systems • Study done by the Center for Underground Infrastructure Research and Education (CUIRE) • Focus is on large diameters (24 in. and larger) for water applications Department of Civil Engineering Department of Civil Engineering

  5. Pipe Materials • High-density Polyethylene (HDPE) Pipe • Polyvinyl Chloride (PVC) Pipe • Cast Iron Pipe (CIP) • Bar-wrapped Pipe • Ductile Iron Pipe (DIP) • Steel Pipe • Prestressed Concrete Cylinder Pipe (PCCP) • Other ( Reinforced Concrete, Asbestos Cement) Department of Civil Engineering Department of Civil Engineering

  6. Objectives • Find details of pipe material inventory in different diameter ranges (24-in. to 36-in., 42-in. to 48-in., and 54- in., and larger) • Identify considerations for not using pipe material • Calculate performance of individual pipe material Department of Civil Engineering Department of Civil Engineering

  7. Methodology • Survey Questionnaire • More than 300 surveys sent to U.S. water utilities • Data received from water utilities is used to analyze performance of pipe materials Department of Civil Engineering Department of Civil Engineering

  8. Population Served by Water Utilities 3,250,000 3,000,000 2,750,000 2,500,000 2,250,000 Population 2,000,000 1,750,000 1,500,000 1,250,000 1,000,000 750,000 500,000 250,000 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  9. Total Length of Water Pipelines 500 432 450 411 400 332 350 Footage (miles) 300 260 250 187 200 174 160 150 108 121 101 85 100 54 50 30 21 22 32 19 50 8 3 4 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  10. Footage of Water System 300 Pipe Material: PCCP 250 200 Footage (miles) 150 100 50 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 1 0 26 0 0 3 0 0 7 0 22 5 25 4 0 15 0 69 0 2 68 246 42" - 48" 0 0 0 0 0 0 0 0 3 0 8 12 5 2 0 23 0 18 0 24 35 129 54" and Larger 0 0 0 0 0 0 0 0 0 0 8 3 0 0 0 23 0 3 164 20 36 257 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  11. Footage of Water System 350 300 Pipe Material: Steel 250 Footage (miles) 200 150 100 50 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 0 0 1 0 0 0 1 13 0 26 9 0 0 25 2 0 171 42 0 0 19 309 42" - 48" 0 0 0 0 0 0 0 0 2 32 0 0 0 17 0 0 39 19 0 0 8 118 54" and Larger 0 0 0 0 0 0 0 0 0 14 0 0 0 12 0 0 21 10 21 0 68 147 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  12. Footage of Water System 30 25 Pipe Material: PVC 20 Footage (miles) 15 10 5 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 1 0 0 0 2 9 0 0 0 0 0 1 0 1 10 0 0 0 0 0 0 24 42" - 48" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 54" and Larger 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  13. Footage of Water System 4 4 Pipe Material: HDPE 3 3 Footage (miles) 2 2 1 1 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 1 0 0 0 0 4 42" - 48" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 54" and Larger 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  14. Footage of Water System 450 400 350 Pipe Material: DIP 300 Footage (miles) 250 200 150 100 50 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 1 8 2 4 19 11 13 7 31 1 3 10 0 86 23 3 0 9 0 113 56 399 42" - 48" 0 0 0 0 0 0 0 0 2 0 0 7 0 3 1 0 0 1 0 3 5 21 54" and Larger 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 1 2 6 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  15. Footage of Water System 250 200 Pipe Material: CIP 150 Footage (miles) 100 50 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 0 0 21 0 0 0 18 0 8 0 4 0 0 5 21 38 3 27 0 7 61 214 42" - 48" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 7 0 2 0 1 0 10 54" and Larger 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 12 0 0 0 0 0 13 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  16. Footage of Water System 250 200 Pipe Material: Bar-wrapped 150 Footage (miles) 100 50 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 0 0 0 0 0 0 0 0 0 0 28 40 0 0 101 0 1 0 0 0 38 207 42" - 48" 0 0 0 0 0 0 0 0 0 0 5 4 0 0 13 0 13 0 0 0 11 46 54" and Larger 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 1 0 0 0 1 5 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  17. Footage of Water System 250 Pipe Material: Other ( Reinforced Concrete, Asbestos Cement) 200 Footage (miles) 150 100 50 0 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 9 24" - 36" 0 0 0 0 0 0 0 0 0 0 28 40 0 0 101 0 1 0 0 0 38 207 42" - 48" 0 0 0 0 0 0 0 0 0 0 5 4 0 0 13 0 13 0 0 0 11 46 54" and Larger 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 1 0 0 0 1 5 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  18. Summary Diameter Range Total Footage Pipe Material 24” – 36” 42” – 48” 54” and Larger (miles) HDPE 4 0 1 5 PVC 24 0 0 24 CI 214 10 12 236 Bar-wrapped 207 46 4 257 DI 399 21 6 426 Other 274 119 63 456 Steel 309 118 146 573 PCCP 246 129 257 632 Total 1,675 444 493 2,612 Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  19. Relationship between Inventory and Age 450 400 350 Pipe Material: PCCP 1% Footage (miles) 300 11 % 250 27 200 % 150 61 100 % 50 0 9 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 Less than 25 years old 1 0 0 0 0 0 0 0 2 0 2 6 0 0 0 8 0 31 0 20 99170 Between 25 to 50 years old 0 0 6 0 0 3 0 0 5 0 36 14 30 6 0 30 0 3116522 39387 Between 50 to 75 years old 0 0 19 4 0 0 0 0 1 0 0 1 0 0 0 22 0 25 0 0 0 72 More than 75 years old 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 2 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

  20. Relationship between Inventory and Age 180 160 140 Pipe Material: Steel Footage (miles) 120 100 21 25 % % 80 22 60 32 % 40 % 20 0 9 10 11 12 13 14 15 16 17 18 19 20 21 ∑ 1 2 3 4 5 6 7 8 Less than 25 years old 0 0 0 0 0 0 0 13 0 5 0 0 0 21 1 0 34 11 21 0 11116 Between 25 to 50 years old 0 0 0 0 0 0 1 0 0 14 2 0 0 24 1 0 75 1 0 0 1 118 Between 50 to 75 years old 0 0 1 0 0 0 0 0 0 17 8 0 0 11 1 0 75 28 0 0 28170 More than 75 years old 0 0 0 0 0 0 0 0 3 31 0 0 0 0 0 0 42 29 0 0 29134 Water Utility Based on 21 Water Utilities Department of Civil Engineering Department of Civil Engineering

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