Overview Craig A. Blue, PhD CEO June 17, 2015
January 9, 2015: President Obama Announces New Composite Institute “ …and today, we’re proud to announce our latest manufacturing hub, and it is right here in Tennessee. Led by the University of Tennessee–Knoxville, the hub will be home to 122 public and private partners who are teaming up to develop materials ” that are lighter and stronger than steel. IACMI Overview 2
Prior to the President’s Announcement Response to additional Response to reviewers’ clarifying questions comments submitted submitted July 24 Sept. 16 Pre-selection Full application submitted interview Sept. 18 June 23 Concept paper submitted April 21 FOA released Feb. 25 2014 2015 IACMI Overview 3
After the President’s Announcement IACMI startup July – Aug. DOE issues IACMI request for award to IACMI proposals issued June 15 ~Sept. /Oct. Negotiation of the Cooperative Agreement Jan.– June Next budget period requirements due President’s announcement Nov. 1 Jan. 9 2015 2016 IACMI Overview 4
National Network for Manufacturing Innovation • IACMI is the fifth Institute for Manufacturing Innovation (IMI) within the National Network for Manufacturing Innovation (NNMI) NNMI Institutes IACMI Overview 5
AMO Supported Institutes • PowerAmerica: Next Generation Power Electronics Manufacturing Innovation Institute, led by North Carolina State University • Institute for Advanced Composites Manufacturing Innovation, in negotiation with team led by the University of Tennessee Official White House Photo by Pete Souza • Smart Manufacturing: Sensors, Controls, Platforms, and Models for Manufacturing, funding opportunity announcement to be released 2015 IACMI Overview 6
• Operated by an independent not-for-profit • Governed by a board of directors • A wholly owned subsidiary of the University of Tennessee Research Foundation • Incorporated in the State of Tennessee • Headquartered in Knoxville, Tennessee IACMI Overview 7
IACMI Is a Goal-Focused Institute Five Year Technical Goals • 25% lower carbon fiber–reinforced polymer (CFRP) cost • 50% reduction in CFRP embodied energy • 80% composite recyclability into useful products Impact Goals • Enhanced energy productivity • Reduced life cycle energy consumption • Increased domestic production capacity • Job growth and economic development IACMI Overview 8
Technical Focus on Advanced Composites and Structures IACMI Overview 9
Shared RD& D Facilities Will Support Industry IACMI Overview 10
Core Partners are Capable and Strategically Located >70% of automotive production occurs in IACMI states >70% of US auto R&D in Michigan alone Colorado has more blade facilities (factories plus technical centers) than any other state >60% of manufacturers of compressed gas–fueled vehicles with in half-day drive from IACMI focus areas IACMI Overview 11
IACMI is a National Institute IACMI Overview 12
Key IACMI Capabilities Materials Intermediates Composites (Sub) System Composites Production Processing Manufacturing Assembly Recycling • Commercial PAN-CF • Woven Fabric • 3D Parts/Preforms • Automotive • Offal/Trim Scrap • Low Cost PAN-CF • Non-woven Fabric • Sheet Products Assemblies • Chopped Fiber Product Forms • Low Cost PO-CF • Braids • Tooling (molds, dies) Bodies, Chassis, • Roll Goods • Low Cost Pitch-CF • Prepregs • Pultruded Forms Chassis • Preforms • Low Cost Lignin-CF • Towpreg • Pressure Vessels Interiors • Biomass PAN-CF • Molding Compounds • Pipes • Gas Storage Systems • Glass Fiber • Tapes • Shafts CNG • Thermoplastic Resins • Pultruded Forms • Rollers Hydrogen • Thermoset Resins (rods, beams) • Tubes • Wind Turbines • Additives Spars (Caps, Shear Webs) Blade Skins Blades • Fiber Spinning • Auto Tape Placement • Fabric Weaving • Infusion/Cure/Set • Pyrolysis Process Technologies Solution Spinning • Fiber Braiding • Preforming Cooling (TP systems) • Solvolysis • Thermoforming Melt Spinning • Prepregging Thermal • Compounding • Compression Molding Gel Spinning Plasma • Injection Molding Electro Spinning SMC Microwave • Fiber Conversion • Transfer Molding BMC Ultraviolet Thermal • Extrusion HP-RTM Induction Plasma • Stitching VA-RTM Infrared Other Variants Microwave Magnetic Field • Additive Ultraviolet Electron Beam Manufacturing • Filament Winding • Pultrusion • Infusion/Compression • Resin spraying • Innovative Design Concepts • Modeling & Simulation • Materials • Joining • NDE/NDI Composite Tube Super-Light- Supercomputing Characterization Adhesives Thermography weight auto. body structure Process modeling Microscopy (Reversible, Curie Fiber optics Composite vehicle snap fit joints Microstructure properties X-Rays Limited Curing) Spectroscopy Conformable auto CGS tanks Probabilistic failure Neutrons Mechanical fastening Flurorescence Segmented adhesive-bonded Analysis Mechanical (For Multi-Material Attenuation/Reflection wind blades Multiscale modeling Physical Systems) High resolution Rheokinetics modeling Thermal microscopy Crash modeling Chemical Scanning lasers Crosscutting Technologies and Shared Services IACMI Overview 13
Scale-up Across IACMI State Partners Solution spinning Carbon Fiber line Technology Pre-preg Facility production Pilot-scale pilot/full PCM scale Full Scale 1,000 ton PCM press 4,000 ton press IACMI Overview 14
IACMI Organizational Structure Senior Leadership Team DOE Government Advisory Board Board of Directors Craig Blue Technical Advisory Board Chief Executive Officer Dale Brosius TBD R. Renae Speck TBA Chief Commercialization Workforce Development Chief Operating Chief Technical Officer & Consortium Director Officer Officer Tennessee Colorado Ohio Indiana Michigan Composite Wind Compressed Design, Modeling, Vehicles Materials & Process Turbines Gas Storage & Simulation Technology Lawrence Drzal | Director Derek Berry | Director Brian Rice | Director R. Byron Pipes | Director Cliff Eberle | Director Technology Areas IACMI Overview 15
IACMI Organizational Structure Board of Directors SME Rep Premium Charter Members UT-Battelle UTRF elected by UT Member Dassault Systemes Consortium Rep Dow DowAksa Ford Lockheed Martin VW Colorado Indiana Michigan Ohio Advisory Tennessee Committee Board of Directors Federal Taylor Eighmy | Co-chair Government Doug Parks | Co-Chair x 3 IACMI Overview 16
IACMI Organizational Structure Technical Advisory Board Lead scientist from each IACMI Technology Area SME rep OEM/large Vehicles Charter Premium Technical DOE elected company rep Wind Turbines members member expert x 4 by the elected by the rep rep x 2 Compressed Gas Storage Consortium Consortium Design & Simulation Materials & Process Tech Technical Advisory Board R. Byron Pipes | Chair IACMI Overview 17
Economic Development Council A Platform for State Economic Collaboration Each state deploys hundreds of millions of dollars annually to create jobs and investment through Collaboration • Business services/ of state incentives development leaders seeding economies • Venture worth $2 trillion funds • Workforce training • Innovation incubation IACMI Overview 18
Leveraging Core State Partnerships for STEM and Workforce Development Community K–12 Colleges Internships Workforce Universities Retraining IACMI Overview 19
Internships Deliver Hands-on Experience for STEM and Workforce Development Community K–12 Colleges Internships Workforce Universities Retraining IACMI Overview 20
Internships Will be Available at All Centers IACMI Overview 21
IACMI has >190 Supporters and Grow ing IACMI Overview 22
Federal Investment Will Catalyze a Composites Ecosystem in the Heart of US Manufacturing CFRP - 50% production cost $70M - DOE CFRP embodied - 75% energy savings $189M - Other - 25% - 50% Greenhouse gas - 75% avoidance 123 - Member Consortium - 50% 80% FRP recycled 6 Core Partner States 95% and/or reused Strong Leadership Jobs 5 Technology Areas Production capacity IACMI Overview 23
Thank You US Department of Energy Partner Supporters States Thank You Consortium Core members Partners Charter, premium, and resource members IACMI Overview 24
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