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2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Numerical study of the thermohydraulic performance of printed circuit heat exchangers for supercritical CO 2 Brayton cycle applications Lei Chai*, Savvas A


  1. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Numerical study of the thermohydraulic performance of printed circuit heat exchangers for supercritical CO 2 Brayton cycle applications Lei Chai*, Savvas A Tassou Institute of Energy Futures, Brunel University London Paphos, Cyprus 17-19 October 2018 RCUK Centre for Sustainable Energy Use in Food Chains

  2. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Outline • Introduction – Why sCO 2 ? Why printed circuit heat exchanger? • Computational method – Element, model, boundary condition. • Data acquisition – Local, average and overall parameters. • Results and discussion – Thermohydraulic performance, comparison with correlations. • Future work RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 2

  3. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Why sCO 2 ? • working fluid with a high power density • smaller equipment sizes • smaller plant footprint • lower capital cost • use of standard materials • improved electrical-power- conversion efficiency RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 3

  4. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Why printed circuit heat exchanger? Recuperator • increase the average temperature of the heat source • results in higher efficiencies RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 4

  5. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Why printed circuit heat exchanger? • highly compact construction • high heat transfer coefficient • high pressure capability • wide range of operating temperatures RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 5

  6. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Computational element and model • standard k- ε model • NIST real gas thermophysical properties • buoyant effect RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 6

  7. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Boundary and operating conditions • Periodic for upper and lower surfaces • Symmetry for left and right surfaces • Mass-flow-rate for two inlet • Pressure-outlet for two outlet • Mass flux balances: 254.6 to 1273.2 kg/(m 2 ·s) • Cold side :100 ° C of inlet temperature and 150 bar of outlet pressure • Hot side: 400 ° C of inlet temperature and 75 bar of outlet pressure RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 7

  8. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Data acquisition Local thermohydraulic parameters  h D 2 D dp GD q     z z z f h Nu f Re    z z z z 2 T T G dz w,z f,z f,z z Average thermohydraulic parameters L h dz L Re dz L f dz L Nu dz         z z z z 0 0 0 Re h 0 f Nu L L L L Overall thermohydraulic parameters    Q ( T T ) ( T T )    hi co ho ci U T   m T T A T hi co ln( ) m  T T ho ci RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 8

  9. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Validation of CFD model RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 9

  10. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Local heat transfer coefficient G = 763.9 kg/(m 2 ·s) z = 136 mm RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 10

  11. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Local pressure drop G = 763.9 kg/(m 2 ·s) z = 136 mm RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 11

  12. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Average thermohydraulic performance RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 12

  13. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Overall thermohydraulic performance RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 13

  14. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Comparison with prediction from empirical correlation RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 14

  15. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Comparison with prediction from empirical correlation RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 15

  16. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Future work – modeling for heater, recuperator, cooler RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 16

  17. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Future work - numerical study for different flow passages RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 17

  18. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Future work – sCO 2 heat exchanger test facility RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 18

  19. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Acknowledgements • Engineering and Physical Sciences Research Council (EPSRC) of the UK under research grants EP/P004636/1 and EP/K011820/1 • European Union’s Horizon 2020 research and innovation programme under grant agreement No. 680599. • The authors would like to acknowledge the financial support received by the project funders and the industry partners. RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 19

  20. 2 nd International Conference on Sustainable Energy and Resource Use in Food Chains Thank you ! Savvas A Tassou Lei Chai lei.chai@brunel.ac.uk savvas.tassou@brunel.ac.uk RCUK Centre for Sustainable Energy Use in Food Chains Lei Chai 20

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