Noamundi Iron Mine A 5-Star Rated Mine by IBM, Ministry of Mines & An ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007, SA 8000:2014 certified Unit Occupational Health & Safety in Mines
Tata Steel Slide Mining Activities Drilling Blasting Loading Trucking Despatch Crushing Customer
Tata Steel Slide Visible Hazards
Tata Steel Slide Issues
Tata Steel Slide 5 Hidden Hazards Dust Vibration Fumes Heat Lunch @ workplace Noise Radiation Chemicals
Tata Steel Slide Health Issues Musculoskeletal Disorder Silicosis Noise Induced Hearing Loss Occupational Asthma Heat Stroke
Tata Steel Slide Managing Hidden Hazards
Tata Steel Slide 8 Shift the FOCUS Lagging Indicators (Fatality, LTI, First Aid, Property Damage, etc.) F O C U S Leading Indicators (Near Miss, Observations, Trainings, etc.)
Tata Steel Slide 9 Did we meet our TARGET – ZERO HARM Point to Ponder
Tata Steel Slide 10 To survive – We need to EVOLVE
Tata Steel Slide 11 2 Major Factors affecting Safety Management System
Tata Steel Slide 12 Human Factor
Tata Steel Slide 13 Behavior based Safety
Tata Steel Slide 2. Factors affecting Process Innovation Linking & Adapting
Tata Steel Slide 4 ways to manage hazards Machine Improvement Digitisation – Clean Energy Reduction in Man Machine Interface
Tata Steel Slide 16 Digitalization in Excavation of Iron Ore Benefits 1. Speed Monitoring 2. Location Monitoring 3. Integration for quality monitoring 4. Excavation compliance for mineral conservation
Tata Steel Slide Digitalization #GPS Based Vehicle Tracking System #3D Laser Scanner for Surveying #XACT for Short Term Scheduling
Tata Steel Slide Digitalization #FMS #Remote Monitoring of Operating Parameters & CCTVs via Mobile APP #Centralized Security Control Center CIMS #Centralized Information Management System
Tata Steel Slide 19 Drone Application in Mine Monitoring Aerial Survey Flight Path Mines Surveillance Noamundi Iron Mines, Tata Steel became the First mine in the country to introduce Drone Application in Mine Monitoring (DAMM) launched by Honorable Shri Balvinder Kumar, Secretary, Ministry of Mines, Govt. of India on January 16, 2017 Mine 3D Modelling
Tata Steel Slide 20 Fatigue Monitoring in Dumpers Alarm theory : Driver fatigue alarm system reminds the driver that he/she is in a dangerous state. The EA-430 (Make: Lumeway) uses a PERCLOS algorithm to analyze the driver’s fatigue level. The state of the driver’s eyes is constantly analyzed. The human retina reflects infra-red light in a manner that can be used to determine the eye’s condition. This varies just prior to falling asleep. The EA-430 knows drivers are falling asleep before they close their eyes. If the EA-430 determines the driver is in a dangerous state a sharp voice will alert the driver.
Tata Steel Slide 21 Vehicle tracking & Monitoring system 1. Speed Violation Report (Online) 2. Night Driving Report (Offline) 3. Continuous Driving (Offline) - This report provides the details of the vehicles which are in continuous driving mode more than a specified permitted time period. 4. Alerts (Online)- All SOS gets recorded in this link (like, Overseed/ Acceleration /Deacceleration/ Battery Disconnection/ GPS disconnection/Polygonal geo-fencing, etc.) 5. 1sec data (Offline) - For analysing driving pattern of the driver at the time of accident of the vehicle. Available for 8 hrs. in any equipment. 6. Live Tracking (Online) - 24x7 live tracking module. 7. G oogle Map (Online): O Vehicle Position O Vehicle Point O Vehicle Polyline - Path travelled by a selected vehicle 8. Other Online Information: · Vehicle at Maintenance · Driver Mapping 21 · Trip upload, offload, trip details
Tata Steel Slide Updating Machineries BEML LW 35 CAT 773B BEML 210M KOMATSU HD785-7 1. 60 ton dumper 1. 100 ton dumper 1. 50 ton dumper 1. 35 ton dumper 2. Productivity 2. Productivity 2. Productivity 2. Productivity 160 Ton/Hr. 250 Ton/Hr. 140 Ton / Hr. 70 Ton / Hr. 3. Diesel Consumption 3. Diesel Consumption 3. Diesel Consumption 3. Diesel Consumption 0.19 Ltr./ ton 0.12 Ltr./ ton 0.25 Ltr. / ton 0.26 Ltr. / ton Transition to higher class fuel efficient machineries to reduce C02 emission 0.3 300 0.26 0.25 0.19 250 0.2 200 0.12 160 0.1 100 140 70 0 0 BEML LW 35 CAT 773B BEML 210M KOMATSU HD785-7 Diesel Consumption (Ltr./Ton) Productivity (T/Hr.)
Tata Steel Slide LIVE Monitoring – Mobile App
Tata Steel Slide Coverage of all working areas through surveillance camera 24
Tata Steel Slide Intelligent Safety Systems (ISS) 25
Tata Steel Slide Safety Parameters & Document Management 26
Tata Steel Slide Log Observations – Anytime, Anywhere
Tata Steel Slide 28 Use of Fuel additive to reduce specific fuel consumption
Tata Steel Slide 29 Air Quality Management Water Sprinkling on Haul Roads, Working Faces and at Transfer Points Maximizing Transportation by by Fixed and Mobile Sprinklers Conveyers & Rails Dry Fog System for Dust Water Mist Canon for Dust Scientific and Controlled Suppression in Plants Suppression in Mines Blasting with the help of CIMFR Dhanbad
Tata Steel Slide 30 Air Quality Management Continuous Air Quality Periodic Vehicular Emission Dust Extractors in Plants Wet Drilling in all the Drills Monitoring Checks For LMV & HEMM Avenue Plantation and Development of Green Cover around Mines & Plants
Tata Steel Slide Water Quality Management Zero Discharge Slime Dam Use of Flocculants in Thickeners for Settling Pits and Check Dams to Maximizing Clear Water Recovery Check Surface Run Offs during Rain Recycling of 85% of Process Water Toe Wall and Garland Drains with Vegetation of Inactive Dump Slopes to using High Rate Thickener Settling Pits Prevent Soil Erosion
Tata Steel Slide Water Management (Treatment, Supply) & Sanitation Water Recycling from thickener to plant Oil & Grease Separation Pit Drinking Water Treatment Plant Sewage Treatment Plant for Domestic Waste Rain Water Harvesting Structures (58, 00, 000 m 3 / Annum)
Tata Steel Slide 33 Noise Quality Management Sound Proofing of cabins and control Quarterly monitoring of Blasting by Polymer screens & rubber pads on noisy parts room CMRI Sound proof enclosed DG Set AC Cabins in HEMM Audiometry tests for all
Tata Steel Slide Energy Management – Reducing Carbon Footprint 3 MW Solar Power Plant in Noamundi – A first in Iron Ore Mining in India , to reduce CO2 emissions by 3000 tonnes per annum
Tata Steel Slide 35 Energy Management SPECIFIC POWER CONSUMPTION Use of Solar Energy Capacitor bank Use of soft starter Green Building Concepts Solar Geysers in Guest Houses and Solar Lights in Township Regular energy audit Hostels Use of Solar Light Pipe in Mine Buildings (Green Building Concepts): Generally, mines are remotely located and buildings are more or less temporary in nature. Application of Green buildings Concept is not an established concept for the mining buildings unlike industrial/residential buildings in towns/cities.
Tata Steel Slide Health Care & Continuous Monitoring Location Noamundi Total number of beds 75 Critical beds 3 Total No. of doctors (permanent) 18 Staff Strength (permanent) 83 Staff Strength (contractual) 32 Health Index Secondary Facilities care 13 12.78 12.48 12.5 No Of OTs 2 12 OPD cases (FY 2015-16) 68,144 total 11.48 11.5 Total Admissions (Entitled) 1068 11 Total Admissions ( Non Entitled) 3996 10.5 FY'15 FY'16 FY,17 Best Patient Centric Award
Tata Steel Slide Health & Hygiene Health and welfare amenities for contractor employees Bio Toilets Canteen and Rest Shelters Security Barracks Wellness Clinic
Tata Steel Slide Activities Overview Different awareness programs & Rallies Rally – No Tobacco Day Awareness on Diabetes Awareness on Depression W@W – Wellness @ Workplace Noamundi First Aid team in Competition Yoga & Laughter sessions
Tata Steel Slide 39 Health Care • Primary health care through mobile medical units, static clinics, health awareness programs • Secondary level health care services at Tata Steel Hospitals, Noamundi and Joda including free indoor facilities, diagnostic services, medicines for poor patients • Tertiary level care: Referral services for poor patients to Tata Main Hospital, Jamshedpur • Specialized services: Specialized health camps, cataract surgery, family planning camp, etc.
Tata Steel Slide 40 Health Awareness
Tata Steel Slide 41 Awareness through JMCP To bring management, union and contractor on the same page, Joint Mass Communication Programme launched for the first time in FY’ 17
Tata Steel Slide 42 Health • World Health Day & World No Tobacco Day celebrated at Noamundi – Communication sessions in departments as well as Schools.
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