“NEW DEVELOPMENTS & BUSINESS OPPORTUNITIES IN IN ROTOMOULDING” Product Application & Research Centre RIL & IPCL
Contents Company profile-RIL/ IPCL • • PARC International Rotational Moulding Market Scenario • • • Indian Rotational Moulding Industry Indian Rotational Moulding Industry Salient Features of Rotomoulding Grades Polyolefins • From Reliance Industries Limited Innovative Products • • New Business Opportunities
Corporate Profile Corporate Profile
Our Mission……. • Manufacture and market internationally competitive Polymers • Strive to develop the service, technical expertise and creativity to address all our customers’ problems and concerns • Commit to total Customer Satisfaction in terms of Quality & Services for all our products • Ensure sustained Profitability and Growth in our business operations • Build an organization in line with our continued commitment to excellence and innovative efforts to stay as market leaders • Continuously upgrade our product and delivery systems to provide the right product for every customer Total Customer Satisfaction – a Reliance commitment…
Reliance Group - Businesses Textiles Polyester Plastics Petroleum Products Oil & Gas Infrastructure Naroda Patalganga Hazira Hazira Jamnagar Bombay High Suiting PSF LLDPE/HDPE LPG Crude Oil Power Shirting PFY PP Gasoline Natural Gas Telecom Furnishings POY PVC Naphtha Port Pillows P. Chips MEG ATF Roads Fabrics PTA Ethylene Kerosene OFC PX Propylene Diesel LAB VCM Petcoke EO Sulphur Ducts Materials and energy value chains and infrastructure
About RIL • RIL : The fastest growing private sector company • RIL : Amongst world’s top ten producers in petrochemicals • RIL : Gross turnover Rs. 75,518 crores (US$ 17,022 billion) (2003 - 04) • RIL : First Indian company in Fortune Global 500 list
Reliance’s Polymer Business Capacity (KTA) Global Rank PE 1000 14th PP PP 1300 1300 7th 7th Polyolefins 2300 10th All Polymers 2820 10th ……… Largest PP producer in Asia…. Post IPCL acquisition
RIL- IPCL – Largest Polymer Producer in India �������������������������������� HPL 16% Others PVC 500 6% GAIL 780 7% PE 1160 RIL+IPCL PP 71% with plans for major expansions
About IPCL IPCL : Pioneer petrochemical company now managed by • RIL • IPCL : Heralded the growth of petrochemical industry in India India IPCL : Total production of 1 million metric tons of • polymers, synthetic fibres and chemicals • IPCL : Second largest petrochemicals company in India in terms of sales, assets, net-worth and profits
About RIL & IPCL RIL and IPCL rank amongst tenth largest polymer • producers in the world and caters to approximately 70% of Indian market • In PP alone, it has a market share of 85%
Reliance & IPCL - Manufacturing Facilities Naroda - Gujarat Textile manufacturing Jamnagar - Gujarat India Refinery & Petrochem IPCL - Baroda, Gujarat Petrochem Hazira - Gujarat Petrochem & Polyester Petrochem & Polyester IPCL - Gandhar, Gujarat Petrochem BAY OF BENGAL Panna Mukta & Tapti ARABIAN SEA Oil & Gas Patalganga-Mah Polyester & Intermediates I N D I A N O C E A N IPCL - Nagotahne, Mah Petrochem I N D I A N O C E A N Strategically located facilities in western India.
IPCL : Polymer Manufacturing Facilities • IPCL manufacturing locations at : • Baroda - LDPE / PVC / PP • Gandhar • Gandhar - - PVC / HDPE PVC / HDPE • Nagothane - LLDPE / HDPE / MDPE
Reliance Group - Vertical Integration Textiles Ducts Fibers Fiber Polymers Chemicals Intermediates Olefins Aromatics Petroleum Refining Oil & Gas E & P Fully integrated value chain from well head to fabrics.
About PARC About PARC - RIL RIL Total Technology Total Technology Total Technology Total Technology & & Business Solution Provider ! Business Solution Provider !
PARC Established in 1990 , this centre committed to deliver value addition to polymer business by � Providing technical service, � Constant product up gradation and � Market development With the sole objective of total customer satisfaction
WE believe in building strategic relationships Between business enterprises and their vendors • Converting basic needs into commercially viable • technology • Helping produce useful products ��������� ������������ "��������� ���� �� �!���� "���#�������� �������� ����������
Bureau of Indian Standards -Representations Member of 18 committees • Method of testing of Plastics PCD 23 • Plastics Containers PCD 21 • Test Method on plastics Containers • Cement & fertilisers TX 23 PCD 21.1 • Textile Materials Polyolefins TX23 • Crates for Veg. & Fruits PCD 21.P1 • • Polyethylene Pipes CED 50 Polyethylene Pipes CED 50 • Food Packaging PCD 12.12 • UPVC pipes CED 50 • Thermoplastics PCD 12.3 • PVC CED 50 • Moulded Luggage PCD 12 P2 • Recycling PCD 12.17 • Irrigation and Farm Drainage FADC 54 • Plasticizers PCD 12.10 • Sprinkler Irrigation FADC 35-P! • Multilayer Films PCD 12.16
PARC Biggest asset - People • Doctorates • Polymer Engineers • Polymer Engineers • Industrial Designers • Polymer Chemists • Technicians Total Manpower : 43
Presentations Netherland Addcon - PPS-15 Antec 2001 London 2003 Germany Vancouver - PVC ‘98 - PE ‘97 ISO TC/61 PPS 20 China -PPS Japan Houston - PPS-14 - SPO ‘97 - SPO ‘97 Delhi Polymer’99 Singapore - WCC International conferences National conferences ������������������ �� Presentations to OEMs Customer Meet Enviormental Meetings
PARC Facilities
ROTOMOULDING MARKETS NORTH AMERICA MARKET: O th e r s T o y s � U.S. rotational moulding 2 0 % 2 0 % market place is unique in so far as fully 20% of its annual output consists of annual output consists of toys (Little Tikes and Step 2) � Agricultural and industrial A u to m o tiv e T a n k s R e c r e a tio n a l 2 0 % 2 0 % P d ts tanks are the second 2 0 % largest market for North America.
ROTOMOULDING MARKETS EUROPEAN MARKET : � European moulders are involved in design concepts Toys Others Automobile 6% 11% and products. Leisure Time 18% 5% � The largest segment is the � The largest segment is the food and agriculture market at 32%. � In Europe, the rotational Material moulding industry makes the Handling Food & Lawn & 10% Highway Agriculture Garden process fit the desired 8% 32% 10% design. � In North America, however, the trend is to make the design fit the process.
ROTOMOULDING MARKETS SOUTH AFRICA MARKET : � It is estimated that there are 40 companies involved in rotational Leisure Mining moulding. Tanks dominate the Material Industrial Others 5% 2% Handling 7% 4% market (56%), although a very 8% broad broad range range of of products products are are manufactured. � The need for building products such as septic tanks has been a big driving force. Automobile � The mining industry and the 6% Construction expanding automotive sector 12% Tanks 56% has also created a demand for higher performance of rotomoulded products.
ROTOMOULDING MARKETS INDIAN MARKET : � Over 150 rotomoulders � Annual consumption about Others 35,000 MTA 15% � 85% fo the market is Water � 85% fo the market is Water storage tanks � Rotomoulders have initiated developments in various industries like Automotives, Diary, Water Tanks Material handling . 85%
ROTATIONAL MOULDING PROCESS � The process comprises of the following : Loading the resin in the mould • • • Heating fusion of the resin Heating fusion of the resin • Cooling and unloading the mould � Unlike other processes, no pressure is involved and the plastic material is heated / melted and cooled in the mould.
ADVANTAGES OF ROTATIONAL MOULDING • Flexibility. • Moulds inexpensive. Less lead time. • Moulds of quite different size and shapes may be run simultaneously on the same equipment. simultaneously on the same equipment. • Articles with undercuts and intricate contours can be produced No weldlines or sprue marks • wall thickness uniformity • • Inserts can be easily incorporated • surface textures such as wood grain, leather grain etc. can be achieved with comparative ease
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