Moving bed (bio) filtration 1 6/5/2017 Wastewater Treatment & Reuse
Aquabio ● Over 18 years of advice, process and engineering design, complete equipment supply and project management for water and wastewater treatment and reuse systems. Our service portfolio: ● Tertiary biofiltration ● Membrane bioreactors (MBR) for aerobic or anaerobic processes ● Wastewater reuse ● High rate anaerobic digestion ● Jet & slot aeration and mixing ● Lamella separation ● Areas of application: Municipal, food and beverage, breweries, distilleries pulp and paper, pharmaceutical & chemicals industries, tanneries ● Owned by Freudenberg Group - Founded in 1849 - Family owned group of companies - EUR 8 billion turnover 2016 2 6/5/2017 Wastewater Treatment & Reuse
Contents Moving bed (bio)filtration process features and applications Strategic planning: future consents, combinations Basis of design Operational issues
Moving Bed (Bio)filtration operating window
MBF applications tertiary waste water polishing for solids removal and biofiltration process and drinking water production cooling water bypass filtration surface water direct filtration refurbishment of existing plants, services
MBFs and strategic planning Combined N& P removal Future consents Hybrid systems
MBF basis of design washer assembly hydraulically driven fixed wash water rate Airlift driven by air supply sand/solids separation wear and tear
MBF basis of design Solids load (kg/m 2 .h) Biological conversion (kg N/m 3 .d) Hydraulic rate (m 3 /m 2 .h) Gas rate (Nm 3 /m 2 .h)
Aeration grid Rigid frame Fine bubble aeration Laser cut slits No disturbance Homogeneous flow
Lay-out and implementation
Ground water recharge Theme Park Efteling, the Netherlands WwTW Kaatsheuvel effluent polishing < 0.1 mg/l total P Capacity: 80 m 3 /h 0.8 0.7 0.6 total Phosphorus (mg/l P) 0.5 0.4 0.3 0.2 0.1 0 1997 1998 1999 2000 2001 2002 2003 2004 2005 Year
mg/l NOx-N 10,0 15,0 20,0 25,0 30,0 -5,0 0,0 5,0 1-01-03 240 m 2 filter area, 4 m bed height Capacity: 3.600 m 3 /h Biological denitrification 1-02-03 1-03-03 1-04-03 1-05-03 1-06-03 1-07-03 1-08-03 1-09-03 1-10-03 1-11-03 1-12-03 date 1-01-04 1-02-04 1-03-04 1-04-04 1-05-04 1-06-04 1-07-04 1-08-04 1-09-04 1-10-04 1-11-04 1-12-04 NOX-N out NOX-N in
Online filter monitoring Online monitoring of sand circulation rates and more! Proven RFID technology Web based environment with online service backup
Efficiency by Sand-Cycle data (2) Distribution of circulation time for an optimized filter comparable to a DS5000 filter as at Simpelveld 19 5-6-2017 Parallel sessie 1, seminar 2
RFID Technology Data management important to fulfill higher performance Inspired Brightwork to look at the RFID technology RFID known by electronic cat lids, wildlife tracking and monitoring livestock Water sector Sand-Cycle first application Many more possibilities revealing the unknown black box of processes 20 5-6-2017 Parallel sessie 1, seminar 2
WwTP Wijlre the Netherlands • New plant completion 2017 • 20 stand alone filter units • Total filter area: 20 x 5 = 100 m2 • Design basis DWF+ for N < 2 ppm and o-P < 0.15 ppm • Sand-Cycle fully integrated 21 5-6-2017 Parallel sessie 1, seminar 2
Efficiency by Sand-Cycle data Distribution of circulation time for an filter comparable to a DS5000 filter as at Simpelveld 22 5-6-2017 Parallel sessie 1, seminar 2
Thank you for your attention 23 6/5/2017 Wastewater Treatment & Reuse
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