SIA Programme MINBAS INNOVATION A Research and Innovation Programme for Minerals, Aggregates and Stone
MinBaS Innovation Representatives at Vinnova meeting, May 29, 2013 • Per Murén - Chairman of the MinBaS Board, Technical Manager NCC Roads • Jan Bida – Coordinator MinBaS Program, Research Director MinFo- Swedish Mineral Processing Research Association • Magnus Evertsson – Professor, Chalmers University of Technology, Rock Processing Systems • Hans-Erik Gram – PhD, Project Manager R&D Cementa, Heidelberg Group • Björn Schouenborg – Associate Professor, SGU – Geological Survey of Sweden, Senior Researcher SP/CBI – Cement & Concrete Research Institute of Sweden
VISION Sustainable supply of rock materials in world class World Leading Technology Leading position and active monitoring of technology and expertise Sustainable Society Climate neutral production in which the value chain "production to use" is optimally resource efficient Excellent Safety A strong safety culture with machines that are designed for minimal risk of injury
MinBaS Innovation – SIA program Vinnova meeting 2013-05-29 MinBaS • Minerals (Industrial minerals ) • Ballast (Aggregates) • Stone (Natural stone)
MinBaS products are used everywhere !
MinBaS products are used everywhere !
MinBaS Experience & Network • 10 years of industrial development between industry and academy • 2 MinBaS RTD programs (more than 100 MSEK turnover, 70+ projects) completed successfully • Existing organization and experience enable quick start
MinBaS collaboration-programmes development towards Innovation system 3. Society and industry 2. Usage, Products 1. Production- • Legal framework • Prototyping processes • Employment • Application technology • Raw materials, • Internationalisation • Market • CO 2 and energy • Preinvestigation • Standards • LCA, SDI • Production • Reuse and recycling, • Environmental load • Logistics • Restauration Project type – ”TRL” Support for 1. Technology development establishment of 2. Demonstration new enterprises, 3. Implementation (of products and information) applications and products
Our proposal • Products - Tailor-made products (functionality) - cooperation with down-stream users - longlife, strong, possible for reuse and recycling - heavy products – large volumes • Processes - Energy efficiency, low emissions, CCS, biofuels MinBaS - Recycling – zero waste Innovation - Optimal process – ex. Real Time Optimisation - Transport solutions – logistics • Society - Societal Acceptance - Regulations, guidelines and permits - SDI – Indicators etc. - Competence – need of personel and education
Management of the Programme Funding Realization Advice, consulting, support Quality Audit Vinnova, STEM, Formas … (Independent) MinBaS program Agreements, observers Board Expert Groups Other funders + Industry Companies ex SBUF Research Groups Secretariat Authorities Other specialists Industrial Organizations and Representatives, commitment Member Project Project Project Companies Coordinators Coordinators Coordinators MinBaS AB Projects Projects Projects
European context European Innovation Partnership - Raw Materials Raw materials ERA - MIN • Metals European Institute of • REE ETP-SMR Innovation and • Aggregates ad hoc Raw • Industrial minerals Technology (EIT) : KIC • Natural stones Materials Raw Materials • Recycled materials ECTP, FA Materials. Construction sector, a major user VINNOVA Strategic Innovation Areas Swedish Mineral Strategy Mining Metals/Metallurgy MinBaS Innovation The entire value chain
Research structure in Sweden Chalmers University of Technology (CHALMERS) Rock processing systems, yield optimisation, equipment design, aggregates – and mining, Total Production Maintenance (TPM) Luleå University of Technology (LTU) – Underground mining, minerals processing (grinding and classification) Lund University – Limestone technology expertise Royal University of Technology (KTH) Water production and purification – Umeå University (Umu) Combustion technology for the cement and quicklime sectors – Swedish University of Agricultural Sciences (SLU) Landscape architecture, dimensional stone – Swedish Cement and Concrete Research Institute/National Technical Research Institute of Sweden (CBI/SP) Dimension stone, aggregates and concrete – MEFOS Slag formers and additives used in iron and steel production processes –
Chalmers Rock Processing Systems • Rock breakage fundamentals • Rock processing equipment • Plant simulation and optimization • Rock material products & applications 350 Through crusher 11/16 Between screens Circ. Load 0/2 2/5 5/8 8/11 300 250 200 Flow (ton/h) 150 100 50 0
R&D Sweden – Aggregate & Mineral sectors • A few large Technology & Equipment Providers (Atlas Copco, Sandvik, Metso, Orica, Kimit, ABB) – Consolidation of company groups – Research in Sweden for some products • A number of medium sized suppliers (SME) (Jonsson, Norab, Maskinmekano, Mogensen, Tesab) – Often considered to provide very high quality – Development without high level research • Small suppliers (SME) – Locally operating – Some on high level, major part without any R&D
R&D – Risk Analysis in general • Consolidation of company groups – Manufacturing moves to best available localization – Sweden is a minor market (not an obvious choice) • R&D often located close to manufacturing facility – Risk for moving to low cost countries – Decision dependent on knowledge and customers • University research is seldom sponsored by equipment manufacturers – Research closely related to end users is in this case a stronger solution
Natural stones/Dimension stones Swedish stone Royal Swedish castle, 1754 – San Fransisco, mid 90-ies, Gotland sandstone Vånga granite
International position Material and structural testing Numerical Critical analysis & characteristics simulation Microstructure Geology/ Modelling of the Bedrock construction World class in identifying and connecting geological characteristics of the bedrock with material and product performance
MinBaS MinBaS Innovation - Objectives Mineral•Ballast•Sten
Aggregates Objectives and challenges Secure access to raw materials and optimal location – Optimised licensing process Provision of skills and collaboration between industry and academia – relevant training at all levels from operator to researcher International collaboration through ETP SMR, ERA-MIN, Horizon 2000, UEPG etc. Efficient, competitive and sustainable production processes with safe workplaces – optimal use of resources (” decoupling ”) Energy & environmental policy objectives – reduced energy consumption & CO2 emmission in crushing, screening, loading and haulage Other national environmental objectives – reduction of natural sand & gravel consumption – replaced by crushed rock aggregates (by VSI- crushing and dry classification)
Minerals – Lime & Cement Objectives and challenges Secure access to raw materials – focus at carbonate raw materials - optimised licensing process Provision of skills and collaboration between industry and academia – relevant training at all levels International collaboration through ETP SMR, ERA-MIN, Horizon 2020, Eula, Cembureau etc. Efficient, competitive and sustainable production processes and with safe workplaces – optimal use of resources (” decoupling ”) Energy & environmental policy objectives – reduced energy consumption & CO2 emmission in crushing, grinding and high temperature lime burning process – improved process modelling and increased use of biofuels Other national environmental objectives – reduction of natural sand & gravel consumption – replaced by crushed rock aggregates and improved concret mix design modelling Use of slag as a component in cement – reduction of CO2 of cement Improved properties of lime for use as lime slag additives for Steel industry
Natural Stone Objectives and challenges • Meeting the strong competition of non European stones: LCA, Quality, Durability and Cultural heritage • Combining the use of stones as a carrier of historic significance and at the same time being a modern construction material: • Increasing the production efficiency • Developing a platform for innovation • Safeguarding future competence • Disseminating the knowledge of proper stone use in society
Project 2013: Aggregate supply planning Sustainable Aggregate Supply (SAS • Pilot Plant) Transparrent bedrock classification • criteria Improved prediction methods for • optimised use of excavated material from infrastructural projects Improvning the legal framework for • high grade use of recycled matrials, e.g. construction & demolition waste Connecting geology with the • potential of the material Exporting our know-how • Project example: By-pass • Stockholm Tunnel Project – 21 km, 5Milj. tonnes of tunnel excavation rock
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