Mid-Florida Materials (MFM) (Division of Hubbard Construction) C& D Debris Disposal Facility Class III Landfill Modification
Presentation Overview • Business of Hubbard Construction and MFM • History of MFM C&D Disposal Facility • Location and Existing Operations • Requested Class III Landfill Permit Modifications • Operational Controls • Community Benefits and Needs • Environmental Protections and Landfill Design • Code Waiver Support and Approvals • Wekiva Study Area and Parkway Interchange Plans
Business of Hubbard Construction and Mid-Florida Materials • Hubbard started as a Central Florida business in 1920. • Main business is roadway construction. • Employs 470 people. • MFM is a division of Hubbard. • Main business of MFM is borrow pits, C&D debris disposal, and recycling. • MFM accepts C&D debris: steel*, glass, brick, concrete*, asphalt material, pipe, gypsum wallboard, lumber, yard trash*, rocks, soil, land clearing debris (trees)*, clean cardboard*, paper, plastic, wood, and metal scraps*. * Materials that are recycled.
History of MFM/Hubbard C&D Disposal Facility • 1960 – Borrow pit began • 1984 – Started filling in borrow pit with C&D Debris • Orange County Excavation/Fill Permit 1991 - 2012 • 220 Acres – C&D Facility approved in 2000; permit renewals 2007 and 2013 • For 29 years, has been compatible with surrounding land uses (borrow pits/landfills/agricultural) and rural neighbors • Approved permits from FDEP and Orange County • Excellent compliance record – no odor or groundwater quality issues • Recycles 30% of debris: wood, yard trash, concrete, and metals • Estimated 41 years of life at 2012 intake rates
MFM C&D Disposal Facility MFM C&D Location 3602 Golden Gem Rd. Zellwood, FL
Facility Location APPROVED DRI AREA ARM NURSERY KELLY PARK CROSSINGS QUALITY GARDENS NURSERY II MID-FLORIDA MATERIALS (HUBBARD C&DLANDFILL) SANG GREENHOUSE APOPKA CITY LIMITS GOLDEN GEM CLASS III LANDFILL (CLOSED) Landfill ORANGE NOCIA COUNTY BORROW BORROW has been PIT PIT WEKIVA PARKWAY compatible with neighbors for 29 years. ZELLWOOD STATION
Zoning Map
MFM C&D Facility Site Plan MONITOR WELL
MFM C&D Disposal Facility Working Face Borrow Pit Concrete Recycling Yard Trash Recycling
Requested Class III Permit Modifications • Change from C&D Waste to Class III Waste (very similar waste) • Allows for a larger market and more recyclables • No expansion of existing 220 acre landfill (173 acre landfill area) • No traffic increase over C&D permitted trucks/day • Landfill hill gently slopes (11 degrees) – maximum height 50’ above pre-landfill grade vs. existing 43’ height waiver • Estimated 39 years of life as a Class III
C&D Debris vs. Class III Wastes C&D Debris Class III Wastes • Steel*, glass, and brick • C&D Debris • Concrete* and asphalt material* • Yard trash* • Pipe • Processed tires • Gypsum wallboard • Asbestos • Lumber* • Carpet* • Yard trash* • Cardboard* and paper • Rocks and soil • Glass and plastic • Land clearing debris (trees)* • Furniture (other than appliances) • Clean cardboard* • Paper and plastic • Wood* and metal scraps* *currently recycled/to be recycled at MFM landfill
Landfill Operational Controls • Noise Control Orange County Code Enforcement • Odor Control • Monthly Inspections • Noise • Vibration Control • Odor • Dust Control and Visual Emissions • Dust • Litter Control • Litter • Waste Screening – Prohibit • Truck Traffic non-C&D/Class III wastes • Annual Reporting • Truck Traffic Controls FDEP Oversight • Emergency Plans – Fire, Hurricane • Quarterly on-Site Inspections • Setbacks and Visual Buffering • Annual Reporting • Complaint Response • Odor and Groundwater Quality Rules MFM has an excellent • Quarterly and Semiannual Reports compliance record
Prohibited Wastes • Oils • Automobiles and Parts • Whole Tires • Florescent Lamps and Ballasts • Paints • Thermostats • Batteries • Gas Cans • Chemicals • Drums • Chromated Copper Arsenate • Household Garbage (CCA)-treated wood • Septic Tanks and Grease Traps • Food Wastes • Liquids and Sludges • White Goods (appliances) • Class I Waste • Toxic and Hazardous Waste • Any Other Wastes Not Specifically Classified as Class III Wastes Certified and Trained Spotters/Operators Check Each Load
Odor Control Plan • Weekly soil cover • Weekly odor monitoring by operator with hydrogen sulfide (H 2 S) meter • Quarterly odor monitoring at property line • Quarterly report to FDEP and OCEPD – “no odors detected” • Final cover with gas controls • All yard waste recycled • Facility never cited for odor problem
Truck Traffic Controls • Speed limit enforcement by off-duty sheriffs on Golden Gem Road • Most truck traffic driving off-peak weekday times • No truck parking allowed on Golden Gem Road • No trucks/customer traffic from north of landfill on Golden Gem Road • Permit condition to build turn lane at Ponkan and Golden Gem, if needed • Closed Golden Gem Class III Landfill traffic removed (+200 trucks/day)
Projected Traffic Class III Landfill 180 Average of 175 Trucks per day is stated in current permits 160 140 Trucks per Day 120 100 80 60 40 20 C&D Class III 0 2003 2007 2010 2011 2012 2014 Years
Community Benefits • Creates 6 direct and an estimated 20 indirect jobs • Adding a liner and cap on landfill to protect Wekiva Basin water quality • Increased recycling – towards 75% state/county goal by 2020 (may add 10 jobs at future recycling center) • $21,000,000 in construction expenditures over 40 years • To provide 120-220 acre park at closure – increased recreation area and open space (current donation agreement for 120 acres) • Hurricane waste staging area
Proposed Class III Landfill Will Provide a Needed Service • Orange County EPD approved Project Need Assessment • Adjacent Golden Gem Class III Landfill closed in May 2012 • Only 3 remaining Class III landfills in Orange County – Orange County Class III – East Orange – Vista Class III – South Apopka – Proposed MFM Class III – Northwest Orange • Provides needed Class III disposal cost competition to keep disposal fees lower for local businesses and the County • Increase in Class III recyclables to help meet County goals
County Wide Class III and C&D Generation 2,000,000 1,800,000 +56,650,400 tons (113,300,800 cubic yards) Tons per Year 1,600,000 +1.8% per year 1,400,000 1,200,000 1,000,000 2010 2020 2030 2040 2050 Years Source: Orange County Solid Waste Integrated Resources Plan, HDR, 2011
Class III Landfills in Orange County Mid-Florida Materials (proposed) Golden Gem (closed) Class III Landfill Vista Landfill Orange County Landfill Bay Lake Landfill (private)
Added Environmental Protections Site specific Geologic studies found 70 to 100 feet of clayey confining Low Recharge Area layer under the site to protect the Floridan Aquifer and Wekiva area Stormwater Exceeds Wekiva Pollution Abatement Standards; contains 100 year storm Management System Impermeable Cap Over entire 173 acres Impermeable Liner/ Clayey Soil Barrier Layer Replaces approved unlined C&D landfill Groundwater Monitoring 42 additional wells; tested every 6 months (7 Floridan Aquifer, voluntary) Wells Waste Coverage Weekly cover with clayey soils Post-Closure Care 30 years of care after site closure Open Space or Park 220 acre open space or park at closure
Existing C&D Landfill with Dirt Cover Of the 50” of Annual Rainfall: • 42.77” Runoff and Evaporation • 7.23” Infiltration
Proposed Class III Landfill with Liner and Cap Of the 50” of Annual Rainfall: • 49.993” Runoff and OPAQUE BUFFER Evaporation • 0.007” Infiltration Wells +99% reduction in infiltration through landfill
Construction of Class III Landfill with Liner and Cap • Full Class III Liner – Leachate controls and impermeable cap – 100 acre Borrow Pit OPAQUE • FDEP & OCEPD Approved BUFFER Liner Exemption – 120 acre C&D filled area closed with 12” clayey soil barrier with Wells phased Class III ±15 acre cells (±15 thick) closed as-you-go (3-5 years each) “ Demonstrated no significant threat to the environment per Rule 62-701.340(b)”
North Site Landfill Boundary (Trussel Trail and Visual Buffer Golden Gem Road)
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