MES OT/IT Convergence Martin Kelman MES Senior Consultant The Independent Solution Provider www.ats-global.com
Company History Start Ups 1986 1991 1996 2001 2006 2012 Trading – Automation Services – MES Services – Global Partner Sustainable Development Acquisitions 2 The Independent Solution Provider www.ats-global.com
The Knowledge Partner Control Technology SCADA / HMI Programming Quality, Lean, Six Sigma Languages Communication & Databases Manufacturing Supply Chain Networks Management Execution Systems 3 The Independent Solution Provider www.ats-global.com
IT / OT Convergence – The Problem Information Enterprise Data Centres Technology WAN Site Servers LAN Area PCs Cell Operational HMI Unit Technology Control Network Equipment Module PLC Control I/O Network Module Sensors Drives 4 The Independent Solution Provider www.ats-global.com
Architectural Trends Information Operational Technology Technology Virtualisation - Cost of Ownership Automation - Faster Production System Integration - Faster time to Market Robots - Reduce Labour Data Integration - Simplification Auto Test - Reduce Labour Centralisation - Cost of Ownership Standards - Better Quality Big Data - Process Improvements Knowledge - Shared Security - IPR, Compliance Networks - An Enabler Multi Vendor - Complexity New Factories - New Technology Ernst and Young’s 2002 – 80% of Manufacturing IT Projects are managed by Corporate IT and 3% by Manufacturing. 5 The Independent Solution Provider www.ats-global.com
Integration Challenges Measurement • Automated Cells Single Part Flow • Part Program • Quality /Process Data Machining • Single Part Flow • Part Program • Process/Tool Data Batch Processing Assembly • Multiple Batches • Recipe Parameters • Process/Equipment Data Flow Line • Continuous Flow • Recipe/Changeover • Process/Equipment Data 6 The Independent Solution Provider www.ats-global.com
Architecture Constraints on OT • • Machine Data Exchange Enterprise MES • Security Technical LAN VLAN Configuration Data Volumes Data Frequency Firewall Settings Data Reliability Fixed IP Addresses • • Standard Client Builds OEM Remote Access Standard OS Build • Manufacturing Intelligence Patch Management Many Data Sources Anti Virus Many Manufacturing Facilities Approved Applications Single Reporting Portal • Unmanaged Shopfloor Clients Global Active Directories Single logon Details Functional User Accounts • Shop floor IT/OT Support 7 The Independent Solution Provider www.ats-global.com
Manufacturing 2.0 8 The Independent Solution Provider www.ats-global.com
The Internet of Things The Internet of Things ( IoT ) is the interconnection Network Control of uniquely identifiable embedded computing devices within the existing Internet infrastructure. Data Operational HMI Unit Technology De-centralise Control Network Equipment Module PLC Control Module Sensors Drives 9 The Independent Solution Provider www.ats-global.com
The Internet of Things / Industry 4.0 • Wireless Networking (LAN, G4/G5, RFID, ZigBee) • Security Network • WAN Orchestration • High Speed (OPC UA) • Data Type Alignment (WBF) • Standard Data Schemas (B2MML, OAGIS) Data • Big Data Analytics • Inter device communications and routing (SOA) • Distributed Intelligence • Deterministic Program Execution Control • High Speed • Real world inputs/ outputs 10 The Independent Solution Provider www.ats-global.com
ATS, The Independent Solution Provider THANK YOU! The Independent Solution Provider www.ats-global.com
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