India / Middle East
Company Overview • Operating in the Indian oil industry for close to 3(+) decades • Providing service to 90% of private Drilling contractors / Service companies / Operators operating in India • Total employee strength of more than 350+ people • Tubestar International operations established in UAE in 2012 as a 100% owned Subsidiary, operations in Saudi Arabia through 2015 and Kuwait through 2017 under the local sponsor. • Full Member of LEEA, UK for India and KSA; Development Member of LEEA, UK for UAE • Approved by ABS, IRS, DNV-GL, Bureau Veritas as a service supplier for thickness gauging including ESP – a constituent of intermediate and renewal special periodic surveys. • Established Tubestar Rig Inspection & Audit Services in 2012 • Approved External Specialist for Drops from ABS and Member-Drops Organization • Corporate Partner Membership of ASNT • Full Member ( Operator ) of IRATA • IADC Associate Member 2
Few of our Clients 3
Our New Focus Area- Wind Energy and Downstream Sectors 4
Company Mission Statement “Tubestar is committed to provide reliable customer services to have successful operations in place every time” We shall ensure our reliability in service provision to meet any potential service needs of the industry through • ‐ continual upgradation of our employee skills and qualifications • ‐ better techniques and reliable equipment support • ‐ cost effective business solutions Our Aim remains forever to achieve customer confidence in our services ensuring smooth operations of customer equipment every time.” 5
Certifications… • ISO 9001-2015, from ABS for our • ABS Hull Gauging for ESP and Hull Operational Bases in India, UAE, Saudi Gauging Arabia and Kuwait • DNV- GL accreditation for Ultrasonic • ISO 14001-2015 for India, Saudi and UAE Thickness Measurements • ISO 45001-2018 for India, Saudi and UAE • Indian Registrar of Shipping -Approved Service provider for Thickness • IADC – South Central Asia Chapter, North Measurement of Hull Structure Arabian Gulf Chapter Southern Arabian Peninsula Chapter and Global Associate • Bureau Veritas Certified Firm for Member from Houston Thickness Measurement of Hull Structures • Drops – Member International Operator approvals • Drops - Accredited External Specialist by ABS • Saudi Aramco approvals for Tubular • Full Member – LEEA UK for India and KSA Inspections in 2014, Below the Hook Inspections (LGI) in 2016 as an Development Member – for UAE accredited International company and • IRATA – Full Member ( Operator ) (NDT) in 2019 and Drops through 2020 • API Q2 – Stage 1 completed for Saudi • Kuwait Oil Company ( KOC) approvals Operations- May 2020 and Stage 2 for Tubular and NDT through 2016 Scheduled for Nov 2020 6
Accreditation Agencies… 7
ABS Accreditation for Drops… Tubestar are approved as an Recognized External Specialist for “ Dropped Object Inspection and program Audits” 8
What we offer… SERVICES LIST - OCTG 9
Types of services • OCTG Inspection Division – Drill Pipe Inspection – BHA/Tools/ HWDP Inspection – Casing / Tubing Inspection – Third party inspection – Tubular/Pipe yard management Manpower Supply Services - Supply of Specialized Manpower • Specialized Inspections Division – Lifting Gears and Equipment Inspection – LEEA / LOLER / API / ASME / BS – Offshore Crane Load testing / Inspection – API RP 2D – Derrick Inspection – API RG 4G – Dropped Object Survey (DROPS) – Hull Structural Thickness Gauging – Eddy Current Inspection – Rope Access Inspection and Maintenance – Load Testing of cargo handling equipment/containers 10
… Specialized Inspection Services Division 11
Lifting Gear Survey Safe and successful lifting operations depend, in large part, on the continued safety of the lifting equipment and accessories that are used. Failures in this kind of equipment can result in significant or even fatal injuries. Health and safety law therefore places a number of specific obligations on those providing, controlling and using lifting equipment to properly manage these risks. 12
Offshore Pedestal Crane Inspection / Testing • Pedestal cranes inspection subjected to visual inspection at six monthly intervals in line with the API RP 2D, as well as other international standards where applicable. • MPI is performed on various load bearing areas, including hooks, pedestal welds, load links & pad eyes. • Full range load tests are also performed by qualified personnel 13
Derrick Inspection and Remedial– API RG 4G • Qualified personnel will carry out a Derrick Inspection (Category III) survey in line with API RP 4G and also carry out Derrick Remedial as required • Category III inspections focus on load-bearing components and members to determine the condition of the mast/derrick and substructure. • Bolt checks - if required carried out with Rope Access qualified inspectors • Steel and Bolt Supply as per requirement / Grade available 14
Rig Wide Dropped Object Survey (DROPS) • Objects falling from heights remain one of the most common causes of offshore accidents. • Number of dropped object from derricks are increasing as rig matures and amount of redundant material on them increases • Tubestar can help prevent potential dropped object becoming another unwelcome safety statistic by conducting a detailed dropped object survey of hazardous areas. • Any potential dropped objects are reported and wherever possible, the risk is rectified at the time. • Compile inventory of all potential drops items in the work areas with comprehensive photographic reporting along with corrective actions recommendations 15
Rope Access Services Tubestar has introduced Rope access Services for NDT Inspections and General Maintenance Tubestar are Full Operating Member with IRATA Technicians are qualified to IRATA Level III / II and I 16
Services list – Marine Sector • Ultrasonic Gauging – SPS Surveys (ESP and Non ESP Vessels) • Line Scanning • Thermography Inspections • Comprehensive Ship Inspection Report • UT Spot Wall Thickness Surveys • Crane Inspection Services including NDT ( As Per API RP 2D ) • Crane load testing Services • Crane Load Path NDT Services • Rope Access Services • Rope Access NDT • Drops Object Survey • Lifting Gear Survey • MPI / LPT / Eddy Current Inspections 17
Supply of Manpower Tubestar has since 2 years, developed this division and today supplies the Drilling Industry with personnel on short / long Term contracts, both in India and International Waters Personnel Supplied include • Project Managers • Drilling Superintendent • Mechanics / Electricians – Supervisors / Chief Electrician / RTO Members • Structural Supervisors • Welders • Logistics Supervisors • Commercial Supervisors • HSE Supervisors • Project Administrators • Project Buyer • Roustabouts • Fitters • Rope Access Technicians 18
Rig Inspection • Tubestar Rig Inspection has the following range of inspection services: – Conditional survey (full conditional survey that provides accurate insight of the equipment status and condition and working systems) – Fit for Purpose Acceptance Survey (depending upon the Client’s objective, a fit for purpose survey confirms the functionality of the rig, systems, polices and procedures) – Upgrade and New Construction (to be part of the Clients to ensure that the rig upgrade or new construction complies with all safety and operations standards) – Compliance and Functionality Survey (to evaluate the compliance of the rig equipment, procedures and policies to the international acceptable standards and to conform the functionality of the equipment according to the standards and design) – Value Evaluation and Selection Survey (to evaluate and value a rig for the purpose of either selling or purchasing as well as for banks/financial institutes to grant project loans and also to rank the rigs to create options to choose or select) 19
Tubetrack A Comprehensive Online Reporting System
“ Tubetrack ” Innovative Reporting Solutions • Tubetrack is used for tracking the history of tubular and which can help client to monitor the condition of its tubular at any point of time. • Tubetrack is an online web based system which can be accessed from anywhere and does not need installation on the client's computer. • Traditional form of giving reports doesn ’ t allow the client to have a look at previous inspection records instantly and it becomes difficult for him to track on the deterioration of the tubular happening over a period of time.. • The heart of Tubetrack lies in the different type of reports that it is able to generate. The client at any point of time can find out how many tubular are currently due for inspection or he can even check how many tubular are getting due for inspection in a particular month. This way he can plan and schedule his inspection program. • Tubetrack also has query based reports wherein one can key in the criteria's and based on that criteria's list of tubular matching the criteria's are displayed. This can be really helpful in planning for purchases of new tubular and also for the Rig managers to check on which all pipes he can use and which all are on borderline of rejection which he can keep separate and use it if necessary. 21
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