S7 Technics — Leading MRO provider in Russia & CIS
New aircraft types Embraer E170 and Airbus A320neo 2017 Key event stages were added to the scope of approval 2016 Engine shop for CFM56-5B/7B was opened at DME 2014 Painting of aircraft launched in MRV Facility 2011 S 7 ENGINEERING became the part of S7 Technics Holding S 7 ENGINEERING bought and started refurbishment of a former repair plant 2010 in the Mineralnye Vody city 2010 First D-Check was performed on A320F & 6C-check on B737 CL 2009 First C-Check was performed on B737 NG 2008 First C-Check was performed on A320F 2007 First C-Check was performed on B737 CL 2006 Establishment of S 7 ENGINEERING in Moscow as provider for S7 Airlines (B737 CL & A310)
History | October 1964
History
| Сентябрь 1980 History | September 1980
History | April 2003
History | April 2018
Company structure Angar SCBT S 7 ENGINEERING Sibir Technics Mineralnye Vody Penza Mineralnye Vody Novosibirsk Moscow ST LMS Vladivostok ST LMS Moscow ST LMS Irkutsk ST LMS Yakutsk
Geographical presence Yakutsk Moscow Novosibirsk Irkutsk Mineralnye Vody Vladivostok
Maintenance schedule From one flight to once in a 12 year period Transit Check every flight 1h Daily Check every 2 days 1h Weekly Check every 8 days 1h A-Check every 1.5-2 months 1h
Maintenance schedule From one flight to once in a 12 year period C-Check every 1.5-2 years 2w 6Y-Check every 6 years 4w 12Y-Check every 12 years 4w
Products & Services Base & Line maintenance Production & repair of aircraft interior components Aircraft painting Aviation training center Engineering support Flight Data analysis Part 21 G&J services Logistics support Authorized customs Engine maintenance broker service & repairs Component overhaul Heat exchanger repair Vacuum toilet shop Structure repairs Non-destructive testing
Aircraft painting
Aircraft painting Over 50 projects successfully completed Aircraft painting hangar is located in Mineralnye Vody Modern electrostatic painting equipment provided by GRACO First in CIS - Complete painting cycle for Base Coat / Clear Coat, Finish Coat systems Certified painting materials manufactured and supplied by PPG and AkzoNobel Adjacent maintenance facilities allows to combine maintenance and livery application on an aircraft for reduced TAT
Aircraft painting
Non-destructive testing
Non-destructive testing Eddy current inspection Magnetic particle inspection Ultrasonic flow inspection Liquid penetrant inspection Radiography inspection (X-Ray) Thermography inspection
Structure repairs
Structure repairs S7 Technics Holding is certified to make metal sheet and composite structural repairs. Specialists in the Structure Repair Shop were trained by the leading MRO training centers and received on-the-job training. Painting of airframe surfaces including interior parts is performed in a specially equipped spray-painting and drying booth. Operating this spray painting/drying booth improves labour productivity, economic feasibility and effective use of resources.
CFM56-5B/7B engine shop
Engine hospital repair CFM56-5B/7B engine shop HPC / LPT blades blending Top case repair (HPC blades replacement) Rotor-to-stator contact (VSV bushings replacement) Engine lease return Junction Box replacement (5B) VBV system replacement SB 72-0045 (5B) Engine preservation for 365 days QEC / LRU replacement operable/inoperable and build up TBS (search and troubleshooting) LPT NGV stg.1 replacement AGB - TGB HPT blades replacement replacement/repair Engine rating change
Vacuum toilet shop
Vacuum toilet shop Vacuum toilet shop was established in Domodedovo airport as a joint venture of S 7 ENGINEERING and Zodiac Aerospace. Qualified and certified shop team uses modern equipment and cutting edge technology in full cycle of vacuum toilet repair and recovery for Airbus A320 Family, Boeing 737/767/777 aircraft types.
Interior shop
Cabin Interior Sewing & Production Manufacture of passengers and crew seat covers – fabric and leather Manufacture of cabin interior curtains, carpets and class dividers Repair and cleaning of all cabin interior parts Production of placards (internal & external) Production of plastic details
Base maintenance stations Domodedovo Novosibirsk Mineralnye Vody Capacity: Capacity: Capacity: Narrowbody ………………… 8 Narrowbody ………………..… 8 Narrowbody …………………… 5 Widebody …………..……….. 3 Widebody …………..……..….. 2 Widebody …………..………….. 1 Hangar space …..... 12 400 m 2 Hangar space …....... 11 200 m 2 Hangar space …........ 13 500 m 2 Production ………...... 4 200 m 2 Production ………...... 11 960 m 2 Production ………....... 21 300 m 2 Storage area ……….. 3 000 m 2 Storage area ……........ 2 000 m 2 Storage area ………….. 1 400 m 2
Line maintenance stations Moscow (SVO) Irkutsk (IKT) Yakutsk (YKS) Vladivostok (VVO)
Line maintenance stations Line maintenance Base maintenance Boeing 757 Boeing 767 SSJ-100 ERJ-170 Airbus А320 neo Airbus A320ceo Boeing 737 CL Boeing 737 NG DME MRV OVB IKT VVO YKS SVO
DME base
DME base Aircraft type capacity
MRV base
MRV base
OVB base
Production and financial figures 1000 light maintenance Revenue, bln. of RUB Investment, mln. of RUB base checks per year 250 supported flights per day 200 groups of aviation technicians trained per year 100 heavy maintenance base checks per year 6,7 625 474 6,0 30 aircraft per year 2016 2017 2016 2017 paint capabilities
S7 Technics specialists
Stages of a career of specialist
Stages of a career of specialist
Stages of a career of specialist
Specialist training
International quality systems
Specialist training Specialists training. Part 147
Aviation training center. EASA Part 147 S 7 ENGINEERING training center provides training for aircraft maintenance engineers, both in- house and clients’ facilities. The courses are supported by modern software and hardware to facilitate comprehension and simplify access to training materials. Ratings: A, B1.1, B2, B1.1+B2, B1+B2, C Aircraft: Airbus A318/A319/A320neo/A321 Boeing 737-300/400/500/600/700/800/900 Boeing 757-200/300 Boeing 767-200/300/400 Sukhoi RRJ-95 Embraer ERJ-170 Series
New aircraft types: A320neo & B737 MAX
Projects realized in collaboration with leading global producer and MRO SR Technics – one of the world’s leading MRO Zodiac Aerospace Services is the Limco Airepair is a subsidiary of TAT providers. Engine maintenance shop dedicated aftermarket and services Technologies Ltd. which specializes in established in cooperation between the two organization of the Zodiac Aerospace providing heat exchanger units repair MROs. Group. services. All operations are approved by the Federal Aviation Administration. Repairs of Zodiac-produced toilets are Maintenance of CFM56-5B and CFM56-7B Heat exchangers maintenance service carried out with OEM-level reliability and engines for Russia- and CIS-based clients. offered by joint venture TAT ENGINEERING quality. includes tasks from minor repairs to Service is provided at S7 Technics base in complete overhauls. Service is provided at S7 Technics Moscow. Moscow base . Service is provided at S7 Technics Novosibirsk base.
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