Colorado School of Mines, Colorado Energy Research Institute, 30 th Oil Shale Symposium 7.1 In Situ Process Modeling Impact of Geothermic Well Temperatures and Residence Time on the In-situ Production of Hydrocarbon Gases from Green River Formation Oil Shale Mark White * , Larry Chick, Gary McVay Pacific Northwest National Laboratory mark.white@pnl.gov 1
Subsurface Simulation PNNL Environmental Stewardship • Radionuclide migration and remediation • Nuclear waste tank leakage • Vegetated surface barrier design • Freeze-wall technology Environmental Remediation • Carbon tetrachloride in deep vadose zone environment • Trichloroethylene in arid climate • Petrol-processing waste in shallow water table environment Geologic CO 2 Sequestration • Deep sedimentary saline formations • Deep basaltic saline formations • Methane hydrate formations with co-production Hydrocarbon Production • Alaska Northslope gas hydrate accumulations • Suboceanic gas hydrate accumulations • Piceance Basin oil shale • Enhanced oil recovery technologies
STOMP Overview Subsurface Transport Over Multiple Phases Operational Modes • STOMP-W, -WA, WAE -- Water-Air-Energy Operational Modes • STOMP-WO, -WOA, WOAE -- Water-Oil-Air-Energy Operational Modes • STOMP-WS, -WSA, WSAE -- Water-Salt-Air-Energy Operational Modes • STOMP-WCS, -WCSE -- Water-CO 2 -Salt-Energy Operational Modes • STOMP-WCMSE -- Water-CO 2 -CH 4 -Salt-Energy Operational Modes Implementations • Sequential (Fortran 90) • Scalable (Fortran 90/Global Arrays/PETSc) Licensing and Quality Assurance • Academic, U.S. Gov., Foreign Gov., Industrial • Documentation (Guides, Website, Publications) • Short Courses (University Sponsored) • DOE Order 414.1C (System Safety Software) Future • Geologic CO 2 sequestration • Hydrocarbon production • Petascale computing and beyond
Problem Description • 500-ft kerogen-rich interval above the water table • Fischer-Assay of 19 gal/ton • Geothermic well temperatures of 450˚, 550˚, and 650˚ C • Geothermic well power density of 2 kW/m • Hexagonal pattern spacings of 45 ft, 10 m, and 5 m. • Intrinsic porosity 0.22 • Intrinsic permeability 1 darcy • Induced fracture density 0.05 • Matrix compressibility 1.e-9 Pa -1 • Maximum induced fracture porosity 0.10
Mathematical Model • Conservation equations • Thermal energy (temperature) Molar Density • Heavy oil (HO volu. molar density) Equilibrium to • Light oil (LO volu. molar density) Eliminate Primary • Hydrocarbon gas (CH x volu. molar density) Variable Switching • Methane (CH 4 volu. molar density) (system pressure) • Phases • Nonaqueous phase liquid (mobile-compositional) • Gas (mobile-compositional) • Kerogen (immobile-single component) • Coke (immobile-single component) • Char (immobile-single component) Newton-Raphson • Constitutive equations Iteration • Physical properties • Chemical reactions • Phase equilibrium • Transport properties • Fracture model
Conservation of Energy • Heat transport by advection, gaseous diffusion/dispersion, phase transformations, component appearance and disappearance, heat of kerogen dissociation, but ignoring oil cracking heat of reaction. Algebraic form • Darcian advection • Fickian advection
Model Development • Model #1 • Thermal energy, Oil, H 2 , CO, CO 2 , CH 4 , C 2 H x , C 3 H x • Campbell et al. (1980a, 1980b) reaction network • Kerogen pyrolysis only, no oil cracking reactions • Simulations yielded high residual NAPL saturations • Model #2 • Thermal energy, C 50 H x , C 30 H x , C 18 H x , C 12 H x , C 8 H x , C 3 H x , CH 4 , H 2 , CO 2 • Fan et al. (2009) reaction network • Simulations yielded oil production lower than consistent for Green River Formation oil shales with Type 1 kerogens • Model #3 • Thermal energy, Heavy Oil, Light Oil, Hydrocarbon Gas, Methane • Modified Braun and Burnham (1993) reaction network • Kerogen pyrolysis and oil cracking reactions • Producing coke and char • Oil production consistent with Type 1 kerogens
Phase Equilibria • Peng-Robinson cubic equation of state • Modified version of Michelsen’s (1985) flash procedure • No binary interaction terms • Temperature dependent pure component parameters • Fugacity coefficients functions of phase composition, pressure and temperature • Michelsen’s scheme requires solution of three independent variables: • Modified scheme yielded increased stability and more rapid convergence by adding two equations:
Rock Permeability • Matrix Permeability • Induced Fracture Permeability • Dual-Continuum Permeability
Phase Relative Permeability • Gas Relative Permeability • Nonaqueous Phase Liquid Relative Permeability
Chemical Reaction Model • Linear combination of Arrhenius reaction rate equations
Approximations and Assumptions • Chemical Reactions and Component Species • 7 chemical species, 4 reactions (13 species, 10 reactions) • No H 2 O, H 2 , CO 2 , CO • Water vaporization ignored • Geomechanics • Empirical model that allowed fracture aperture to increase with pore pressure • Fracture permeability dependent on fracture aperture, absolute fracture roughness, and fracture density • Hydrologic Properties • Empirical model of matrix permeability as a function of kerogen, char, and coke saturations • Matrix and fracture moisture retention characteristics • Symmetry and Boundary Effects • Two-dimensional horizontal domain ignores end effects • Symmetry assumption requires active adjacent hexaagons
45-ft Hex 650˚C Geothermic Well
45-ft Hex 650˚C Geothermic Well
45-ft Hex 550˚C Geothermic Well
45-ft Hex 450˚C Geothermic Well
10-m Hex 650˚C Geothermic Well
10-m Hex 650˚C Geothermic Well
10-m Hex 550˚C Geothermic Well
10-m Hex 450˚C Geothermic Well
10-m Hex 450˚C Geothermic Well Temperature, color scaled from 40˚ to 440˚C 1 year 2 years 3 years 4 years 5 years 6 years
10-m Hex 450˚C Geothermic Well Kerogen saturation, colored scaled from 0.0 to 1.0 1 year 2 years 3 years 4 years 5 years 6 years
10-m Hex 450˚C Geothermic Well Liquid oil saturation, color scaled from 0.0 to 1.0 1 year 2 years 3 years 4 years 5 years 6 years
10-m Hex 450˚C Geothermic Well Coke saturation, color scaled from 0.0 to 1.0 1 year 2 years 3 years 4 years 5 years 6 years
5-m Hex 450˚C Geothermic Well
5-m Hex 450˚C Geothermic Well
Geothermic Well Power
Conclusions Reaction Networks • Reaction networks that only consider the primary kerogen decomposition process will yield residual liquid oil in the formation, which is not consistent with laboratory or field observations. • Char and coke formation are important pore filling processes that are required for accurate calculation of pore pressure and fluid expulsion. • Oil and gas recovery predictions are strongly dependent on the accuracy and appropriateness of the chemical reaction network, stoichiometry, and kinetics.
Conclusions Numerical Simulations • Oil production in terms of percent of Fischer Assay is strongly related to formation temperatures and residence time; where higher temperatures and longer residence times lower oil production, but favor gas production. • The production period is strongly related to geothermic well spacing, where larger spacings yield longer production periods. • Temperature limits on the geothermic wells cause the power required for these wells to decline during production.
Shell Oil Field Experiment MDP[s] • Maximum heater well temperature of 450˚C • 16 electric heaters in concentric patterns • Outer hexagon spacing of 19.5 ft • Intermediate hexagon spacing of 14.0 ft (rotated 90˚) • Inner diamond spacing of 8.5 ft • 113-ft heated interval between 280 to 393 ft bgs • 540-day experimental period • 1806 barrels of liquid oil recovered • 861 additional BOE of gas recovered • 2 simulations with STOMP-OS • 20 gal/ton Fischer Assay oil shale • 12 gal/ton Fischer Assay oil shale • Modified Braun and Burnham (1993) reaction network
MDP[s] Calibration Study (12 gal/ton FA) Temperature, color scaled from 40˚ to 440˚C
MDP[s] Calibration Study (12 gal/ton FA) Kerogen saturation, color scaled from 0.0 to 1.0
MDP[s] Calibration Study (12 gal/ton FA) Liquid-oil saturation, color scaled from 0.0 to 1.0
MDP[s] Calibration Study (12 gal/ton FA) Coke saturation, color scaled from 0.0 to 1.0
Shell Oil MDP[s] Calibration Study
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