How we use forklift truck data to improve our customers - PowerPoint PPT Presentation

Toyota Material Handling How we use forklift truck data to improve our customers ’ occupational safety Marcus Löwendahl, Product Manager 1

Introducing Toyota Material Handling

Introducing Toyota Material Handling Our mission: Customer first Bringing exceptional efficiency to material handling operations 3

Introducing Toyota Material Handling Products to optimise your efficiency Order picking Horizontal transport 4

Introducing Toyota Material Handling Products to optimise your efficiency Stacking Loading & unloading 5

Introducing Toyota Material Handling In TMHE’s sustainability strategy, Safety is 1 of 3 key focus areas MINIMISE environmental impact OPTIMISE business processes MAXIMISE safety , quality & performance 6

Material Handling Industry Safety Statistics

Material Handling Industry Safety Statistics A sizeable challenge EUROSTAT accidents statistics 1% of accidents in EU factories was caused by mobile handling equipment These 1% resulted in 10% of all physical injuries 14% of workers who died as a result of a contact with mobile handling devices were less than 25 years old Source: European Commission research paper from 2008 into “causes and circumstances of accidents at work” across EU -27 countries in the period 2001-2005 8

Material Handling Industry Safety Statistics A sizeable challenge US OSHA accident statistics ~ 85 forklift fatalities per year ~ 34,900 serious injuries ~ 61,800 non-serious injuries Source: US Occupational Safety & Health Agency (OSHA) 9

Material Handling Industry Safety Statistics More detail at national level Dutch accident statistics Top root causes identified by Dutch research: Primary types of accidents identified by Dutch research: 43%: Pedestrians hit by forklift 1. Poor visibility and audibility 29%: Accidents involving forklift driver 2. Lack of separation of pedestrians and trucks 9%: Entrapment between or against and object and the truck 3. No adjustment of speed of the truck to the situation 7%: Fall from height moving work platform on the forks of the truck 4. No safe guards to prevent accidental movement of a stationary forklift 6%: Person hit by object falling from forklift truck 5. Inadequate driver training 6%: Others 6. Lack of a safety culture Source: www.evo.nl (EVO) 10

Our Safety Strategy

Our Safety Strategy MAXIMISE safety for customers using our equipment EU OSHA Campaign Partnership Safety Audit & Leadership: 5 Plant & Equipment: Lost Time accidents Design for safety 4 Systems & Procedures: 3 I_Site: Our fleet management solution 2 People's Behaviours Training: Drivers, Pedestrians, Managers 1 time 12

Our Safety Strategy Understanding safety statistics drives our innovation Pedestrian hit by Accident involving Entrapment Fall from Person hit by object falling forklift forklift driver Height from truck Forklift accidents’ statistics 43% 29% 9% 7% 6% SAS (System for Active Stability) Driver Ergonomics Safety Package Driver Training I_Site SpotMe 13

I_Site Our fleet management solution How we use forklift truck data to improve our customers’ occupational safety

How we use forklift truck data to improve our customers’ occupational safety Connecting trucks anywhere Global coverage • Universal multi-user access with high security data protection • Mobile connectivity • No local installations required • Active in 50+ countries • Over 50,000 trucks so far

How we use forklift truck data to improve our customers’ occupational safety I_Site Connectivity kit • Telematics unit & antenna • Shock sensor • Controlled access (PIN keypad) • Web portal access • Smartphone app

How we use forklift truck data to improve our customers’ occupational safety I_Site Driver interface • Pre-operational check • Smart Access (card access)

How we use forklift truck data to improve our customers’ occupational safety How I_Site helps our customers Make improvements in 4 key areas COST CONTROL PRODUCTIVITY HEALTH & SAFETY ENVIRONMENT  Reduce damage costs  Improve truck utilisation  Driver licence control  Optimise of truck usage & lifetime  Optimise fleet size  Improve driver  Impact reduction utilisation  Optimise battery usage  Optimise number of  Shock lockout & lifetime drivers  Real-time notifications  Pre-operational check  Immobilise unsafe trucks Customer ” Not a single accident year one ” ”Part of our Sustainability plan” 57 % reduction 10 % increase examples

Key safety features

Key safety features Shock sensors Improving safety Shock

Key safety features Shock lockout Instant notification alerts Check & Reset Creep Speed or Alarm… Crash!

Key safety features Remote driver access control Authorised access only • Driver authorisation control • Personal PIN code or existing ID card or key fob • Provides utilisation information

Key safety features Pre-operational check Raising the bar on safety • Starts every time a new driver logs in • Driver performs safety check on the truck – Truck is locked out if serious faults are identified • Instant failure notification

Key safety features Messaging Quickly alerting drivers  Send ad-hoc messages from the I_Site web directly to driver(s)  Convenient in remote or noisy sites • Safety messages • Allocating job to a driver • Request ‘return to base’ • Call drivers into meeting

Key safety features I_Site smartphone app For fleet managers “on the move”  Keeping you in control – wherever you are …  Instant alerts: • High Shocks • Failed Pre-Op Checks

Awards & Recognitions 26

ありがとうございました THANK YOU 27