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www.HGH.fr About HGH Systemes Infrarouges About HGH More than 32 years old specialized in infrared products Headquartered at IGNY, France; presence with offices in India, China, US & Singapore with partners spread globally


  1. www.HGH.fr

  2. About HGH Systemes Infrarouges • About HGH  More than 32 years old – specialized in infrared products  Headquartered at IGNY, France; presence with offices in India, China, US & Singapore with partners spread globally  More than 1000 thermography products installed which run 24/7  Installations in more than 55 countries for all products • Main Three lines of businesses  Thermography for Industrial applications  Test & Measurement for Defence & Space applications  Infrared Surveillance for borders & strategic operations Saving Energy … 2 Page

  3. Energy Saving Monitoring systems www.HGH.fr

  4. KILN SHELL MONITORING WITH ENERGY LOSS CALCULATION The KilnShell Length : 60m Diamater : 12m Speed : 5rpm KilnShell average temperature : 400 ° C Saving Energy … 4

  5. The KilnShell Energy LOSS… Saving Energy … 5

  6. The KilnShell For efficient energy monitoring, you need :  High spatial « resolution »  High temperature « resolution »  Have a coating thickness evaluation  Have a brick thickness evaluation For these specs HGH KilnScan has the highest of the market! Saving Energy … 6

  7. Temperature on the Kiln Energy Lost Production shell Lost 𝟐, 𝟓 𝐲 𝟐𝟏 𝟘 Kcal/h 400°C 1790Kg of clinker/h 𝟐 𝐲 𝟐𝟏 𝟘 Kcal/h 300°C 1300Kg of clinker/h 20°C 0 Kcal/h 0Kg 1 cal = 1.1163 x 10 −6 𝑙𝑋ℎ Fuel = 1 0 kWh/L Energy Lost : 1,61x 𝟐𝟏 𝟒 𝒍𝑿𝒊 for a KilnShell at 400 ° C Fuel lost = 1,61x 𝟐𝟏 𝟑 𝑴 every hour! MONEY LOST : 161 x price of your energy!! Every hour! Saving Energy … 7

  8. The KilnShell Solution for keeping heat inside the kiln: - Increase (but not to much) the thickness of the coating - Know with very high accuracy the thickness of the bricks Saving Energy … 8

  9. BURNER MONITORING - Pyroscan Architecture Saving Energy … 9 Page

  10. Software Main Window Temperature of the selected area Temperature of the selected point - Visualization inside the kiln - Temperature measurement monitoring Saving Energy … 10 Page

  11. All-in-one solution for Vertical & Rotary Kilns State-of-art Machine Vision Technology : • 1.2 Mega Pixels Gigabyte Ethernet (GigE) camera • High Dynamic Range (HDR) (> 120dB) thermal images (temperature measurement over 700°C – 1800 °C range) Innovative software with Flame Monitoring Analysis • HDR calibrated thermal image display (dynamic range >120dB / extended temperature range : 700°C – 1800°C) • Flame Shape Monitoring with Analysis Profiles & Alarms mgmt • Anti-dust image processing filter Saving Energy … 11 Page

  12. What is HDR thermal images ? HDR (16 bits) thermal Image by HGH Pyroscan camera Zoom in the image Comparaison with a classical camera inside the same kiln Saving Energy … 12 Page

  13. Innovative flame shape analysis lines (1/2) Saving Energy … 13 Page

  14. Innovative flame shape analysis lines USER DEFINED FLAME DIMENSIONS 1 0 1 0 Time Saving Energy … 14 Page

  15. The flame Length of the flame Diameter of the flame Power of the flame in Gcal/h Saving Energy … 15

  16. The flame Tair = 15 ° C Temperature of the flame ( ° C) Exceed of air (%) Saving Energy … 16

  17. The flame Tair = 15 ° C Temperature of the flame ( ° C) Exceed of air (%) 10% of exceed of air = -100 ° C for the temperature of the flame Saving Energy … 17

  18. The Installation You need : - A visible camera for shape monitoring - Pyrometric camera for thermal monitoring Saving Energy … 18

  19. Example of installation Saving Energy … 19 Page

  20. Thank you! AMBAREESH DIXIT HGH SYSTEMES INFRAROUGES Contact: +91 98450 16171 / ambareesh.dixit@hgh.fr

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