www.HGH.fr
About HGH Systemes Infrarouges • About HGH More than 32 years old – specialized in infrared products Headquartered at IGNY, France; presence with offices in India, China, US & Singapore with partners spread globally More than 1000 thermography products installed which run 24/7 Installations in more than 55 countries for all products • Main Three lines of businesses Thermography for Industrial applications Test & Measurement for Defence & Space applications Infrared Surveillance for borders & strategic operations Saving Energy … 2 Page
Energy Saving Monitoring systems www.HGH.fr
KILN SHELL MONITORING WITH ENERGY LOSS CALCULATION The KilnShell Length : 60m Diamater : 12m Speed : 5rpm KilnShell average temperature : 400 ° C Saving Energy … 4
The KilnShell Energy LOSS… Saving Energy … 5
The KilnShell For efficient energy monitoring, you need : High spatial « resolution » High temperature « resolution » Have a coating thickness evaluation Have a brick thickness evaluation For these specs HGH KilnScan has the highest of the market! Saving Energy … 6
Temperature on the Kiln Energy Lost Production shell Lost 𝟐, 𝟓 𝐲 𝟐𝟏 𝟘 Kcal/h 400°C 1790Kg of clinker/h 𝟐 𝐲 𝟐𝟏 𝟘 Kcal/h 300°C 1300Kg of clinker/h 20°C 0 Kcal/h 0Kg 1 cal = 1.1163 x 10 −6 𝑙𝑋ℎ Fuel = 1 0 kWh/L Energy Lost : 1,61x 𝟐𝟏 𝟒 𝒍𝑿𝒊 for a KilnShell at 400 ° C Fuel lost = 1,61x 𝟐𝟏 𝟑 𝑴 every hour! MONEY LOST : 161 x price of your energy!! Every hour! Saving Energy … 7
The KilnShell Solution for keeping heat inside the kiln: - Increase (but not to much) the thickness of the coating - Know with very high accuracy the thickness of the bricks Saving Energy … 8
BURNER MONITORING - Pyroscan Architecture Saving Energy … 9 Page
Software Main Window Temperature of the selected area Temperature of the selected point - Visualization inside the kiln - Temperature measurement monitoring Saving Energy … 10 Page
All-in-one solution for Vertical & Rotary Kilns State-of-art Machine Vision Technology : • 1.2 Mega Pixels Gigabyte Ethernet (GigE) camera • High Dynamic Range (HDR) (> 120dB) thermal images (temperature measurement over 700°C – 1800 °C range) Innovative software with Flame Monitoring Analysis • HDR calibrated thermal image display (dynamic range >120dB / extended temperature range : 700°C – 1800°C) • Flame Shape Monitoring with Analysis Profiles & Alarms mgmt • Anti-dust image processing filter Saving Energy … 11 Page
What is HDR thermal images ? HDR (16 bits) thermal Image by HGH Pyroscan camera Zoom in the image Comparaison with a classical camera inside the same kiln Saving Energy … 12 Page
Innovative flame shape analysis lines (1/2) Saving Energy … 13 Page
Innovative flame shape analysis lines USER DEFINED FLAME DIMENSIONS 1 0 1 0 Time Saving Energy … 14 Page
The flame Length of the flame Diameter of the flame Power of the flame in Gcal/h Saving Energy … 15
The flame Tair = 15 ° C Temperature of the flame ( ° C) Exceed of air (%) Saving Energy … 16
The flame Tair = 15 ° C Temperature of the flame ( ° C) Exceed of air (%) 10% of exceed of air = -100 ° C for the temperature of the flame Saving Energy … 17
The Installation You need : - A visible camera for shape monitoring - Pyrometric camera for thermal monitoring Saving Energy … 18
Example of installation Saving Energy … 19 Page
Thank you! AMBAREESH DIXIT HGH SYSTEMES INFRAROUGES Contact: +91 98450 16171 / ambareesh.dixit@hgh.fr
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