Hanwei’s FRP Piping Systems The Proven Solution to Steel Pipe Corrosion Problems Ventas – America Latina Favor Contactar: Douglas Mejia 832-668-0698 (USA)
Content 1 Company Introduction 2 Products Overview 3 Manufacturing 4 Comparative Analysis 5 Engineering, Quality and R&D 6 Project Reference
Company Introduction Company Profile Hanwei Energy Services Corp. is a world leader in the production, engineering, supply and service of high pressure Fiberglass Reinforced Plastic (“FRP”) pipes and related system solutions for global petroleum, petrochemical, chemical, saltwater and wastewater applications. The Company’s corporate headquarters is located in Vancouver, Canada, with operations in Beijing and Daqing, HeiLongJiang Province, China.
Company Introduction Company Profile Hanwei is listed on the Toronto Stock Exchange and upholds the highest standards of corporate governance and international management practices to clients worldwide. The Company has longstanding relationships with China’s leading oil producers and operators, including CNPC, CNOOC, Sinopec, and Petrochina.
Company Introduction Company Profile Daqing Harvest Longwall High Pressure FRP Co., Ltd, (“Daqing Harvest”) is a wholly owned subsidiary of Hanwei responsible for the Company’s engineering, manufacturing and quality assurance, R&D, client services, and installation of high, medium, and low pressure FRP pipe. •Established in 2002 servicing China’s largest oil reserves in that region •Supply major industry service providers and end users in China, Oman, Iraq, Kuwait, Iran, Kazakhstan and Algeria •22 FRP pipe production lines with annual production capacity of over 4,000 kilometers. •Capacity allows large client orders to be run with excellent controls over quality and delivery schedules •Over 650 employees, including a dedicated, industry leading technical engineering and R&D team with over 50 experts in this field engaged in FRP pipe production solutions.
Company Introduction Company Profile
Content 1 Company Introduction 2 Products Overview 3 Manufacturing 4 Comparative Analysis 5 Engineering, Quality and R&D 6 Project Reference
Products Overview Products
Products Overview Product Features Advantages of FRP Pipe Durable and corrosion resistant : Internal and external surfaces resistant to a wide variety of chemicals , crude oil, residues, injection water and bacteria in aggressive and caustic environment. Lightweight : A quarter to an eighth of the weight of comparable steel pipe; easy to install without the requirement of heavy equipment or machineries. Cost-effective : Smooth internal surfaces reduce flow friction , thus allowing for downsizing of piping system or decreased in pumping costs.
Products Overview Product Features Advantages of FRP Pipe Energy efficient : FRP pipe provides temperature insulation with less heat lost compared to steel. Hanwei Integrated Piping Systems & Solutions : Complete range of FRP piping systems with different diameters, joint systems and pressure rating for selection to suit different applications, including different choices of joint systems. Low Life Cycle Cost : Practically no maintenance required after installation , FRP pipe has lower life cycle cost compared with steel pipe .
Products Overview FRP Pipe Applications FRP Pipe and fittings are used in the following industries: Oil & Gas – Onshore Oil & Gas – Offshore Industrial & Refineries Marine Municipal
Products Overview FRP Pipe Applications Oil & Gas – Onshore •Crude Oil Gathering Lines •Water injection •Polymer Injection •Down-Hole Tubing •Casing
Products Overview FRP Pipe Applications Oil & Gas – Industrial, Refineries •Chemical processing •Cooling water •Corrosive liquid transmission •Fire water / fire protection •Potable water •Process water •Salt water disposal •Seawater supply •Sprinkler system •Steam condensate return •Waste water •Water transmission •Water treatment
Products Overview FRP Pipe Applications Oil & Gas – Offshore • Ballast water (for floating platform) • Caissons • Cooling water • Disposal • Drains • Drilling mud • Fresh water • Potable water • Produced water • Fire mains • Sea water / Salt water • Sanitary / sewage • Column piping • Vent lines
Products Overview FRP Pipe Applications Marine • Equipment cooling circulating water • Ballast / segregated ballast • Brine • Chlorinated Systems • Crude oil washing • Deck hot air drying (cargo tanks) • Drainage/sanitary service/sewage • Electrical conduits • Exhaust piping • Fire mains and sprinkler system • Fresh water and salt water system • Insert gas effluent • Main engine cooling • Petroleum Cargo lines (cargo tanks) • Portable discharge lines • Scrubbers system • Steam condensate • Tank cleaning (salt water system) • Wet & dry deluge systems
Products Overview FRP Pipe Applications Municipal Potable Water Pipeline Sewage Pipeline Sanitary Disposal Pipeline Water Well Casing Electrical Conduits RO Pipe
Products Overview Resin System Resin-Cure System Hanwei manufactures GRE (Glass Reinforced Epoxy) pipe & fittings using two different type of curing agents to suit different usage temperature requirement: •Anhydride Curing System for design/operating temperature up to 65ºC •Aromatic Amine Curing System for design/operating temperature up to 93ºC
Products Overview Product Properties Physical Properties of Anhydride Cured Pipe Properties Unit Value (65 ℃ ) Test Method Heat Conductivity w/m. ℃ 0.4 ASTM D177 Thermal expansion 10 ˉ5 mm/mm/ ℃ 1.4 ASTM D696 coefficient Flow Factor Hazen 150.00 In-House Williams 10 ˉ6 m Effective Roughness 1.53 In-House Ib/in 3 Density 121.74 ASTM D792 Hoop Tensile Strength MPa 340.00 ASTM D1599 Hoop Modulus of GPa 24.10 ASTM D1599 Elasticity Hoop Poisson's Ratio - 0.38 ASTM D1599 Axial Tensile Strength MPa 74.00 ASTM D2105 Axial Modulus of GPa 11.90 ASTM D2105 Elasticity LCL of LTHS MPa 143.00 ASTM D2992
Products Overview Product Properties Physical Properties of Aromatic Amine Cured Pipe Properties Unit Value (93 ℃ ) Test Method w/m. ℃ Heat Conductivity 0.4 ASTM D177 Thermal expansion 10 ˉ5 mm/mm/ ℃ 1.9 ASTM D696 coefficient Flow Factor Hazen Hazen Williams 150 In-House Williams 10 ˉ6 in Effective Roughness 1.53 In-House Ib/in 3 Density 120.49 ASTM D792 Hoop Modulus of Elasticity GPa 23.9 ASTM D2105 Axial Modulus of Elasticity GPa 13.7 ASTM D2105 Hoop Poisson's Ratio - 0.42 ASTM D2105 LCL of LTHS MPa 126.00 ASTM D2992 B
Products Overview Product Properties Physical Properties of Anhydride Cured Down Hole Tubing Value(psi) at ambient Value( Mpa) at ambient Properties temperature temperature Axial Tensile-ASTM D2105 Ultimate Stress 21000 144.9 Design Stress 6600 45.5 3.25 × 10 6 Elastic Modulus 22408 Axial Compression-ASTM695 Ultimate Stress 14000 96.5 Design Stress 3500 24.1 Hydrostatic Burst-ASTM D1599 Ultimate Hoop Stress 26000 179 Coefficient of Thermal Expansion- 0.06 in./1000 ft./ ℉ 0.89mm/100m/ ℃ ASDM D696 0.5 × 10-5./in./ ℉ 0.89 × 10-5mm/mm/ ℃ Thermal Conductivity-ASTM D177 2.5 BTU/(ft.)(hr.)( ℉ /in.) 0.36W/(m)(k) Specific 0.073 lbs./in. 2.02 qm/cm 3 Flow Factor Hazen-Williams 150 150 Poisson's Ratio 0.16 0.16
Products Overview Product Properties Physical Properties of Aromatic Amine Cured Down Hole Tubing Value(psi) at ambient Value( Mpa) at ambient Properties temperature temperature Axial Tensile-ASTM D2105 Ultimate Stress 21000 138 Design Stress 6500 44.8 3.0 × 10 6 Elastic Modulus 20700 Axial Compression-ASTM695 Ultimate Stress 14000 96.5 Design Stress 3500 24.1 Hydrostatic Burst-ASTM D1599 Ultimate Hoop Stress 25000 172 0.06 in./1000 ft./ ℉ 0.89mm/100m/ ℃ Coefficient of Thermal Expansion- 0.5 × 10-5./in./ ℉ 0.89 × 10-5mm/mm/ ℃ ASDM D696 2.5 BTU/(ft.)(hr.)( ℉ /in.) Thermal Conductivity-ASTM D177 0.36W/(m)(k) 1.96 qm/cm 3 Specific 0.071 lbs./in. Flow Factor Hazen-Williams 150 150 Poisson's Ratio 0.16 0.16
Products Overview Joint System Pipe & Fitting Joint System Hanwei design and manufacture different pipe joining systems to suit application and meet project specifications: •Threaded Joint •Adhesive Joint •Key-Lock Joint •Flanged Joint •Lamination Joint
Products Overview Joint System API PI Thr Thread ead Joint Configuration: API 8 & 10 Rd Thread Nominal Size: 1.5” – 8” Pressure Rating: 3.5 – 25 MPa Application: For high pressure oil & gas and water pipeline DSJ (Double Seal Joint) Joint Configuration: Buttress Thread with O- ring seal Nominal Size: 10”-12” Pressure Rating: 3.5 - 8.5 MPa Application: For high pressure oil & gas and water pipeline
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