GUDRUN ADVANCE HELIDECK ULTRASONIC PROJECT DACON SERVICES AS I VERTIKAL SERVICE INSPECTION 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979
Agenda 1. Information 2. Dacon Services AS 3. Vertikal Service AS 4. Dacon & Vertikal 5. Case 1. Gudrun helideck project, Dacon Services AS 6. Case 2. RS SFA 2014, Vertikal Service AS 7. Form of co-operation and further progress DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
1. Information Dacon Services AS and Vertikal Service AS presents a joint venture project-organization for the Gudrun helideck project. Our ongoing inspection engagement for the Gudrun helideck project has given us firsthand knowledge and insight of the project. We would like to play a central part in the next step of the project. We have the necessary experience, competence and resourses to execute this project for Statoil with cost-efficient methods and quality. Together we will like a meeting with Statoil’s representatives for this project. Agenda of meeting : Presentation for project organization Clarify project volume, disciplines and activity’s Clarify competence level and client`s expectations Clarify engagement and timeline on project Tender phase / Contract / Bid-waiver DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
2. Dacon Service AS Dacon Services AS has a main office in Lillestrøm and departments in Kristiansund and Bergen, Norway. Dacon supplies a large number of different inspection and rope access services world wide. We provide all standard NDT methods as well as a various amount of specialized methods (RVI, CuS, Pigging, etc.) and we create tailored solutions for all your inspections needs. We deliver our services world wide with bases in Norway, Singapore and Thailand . Dacon is by our customers considered an innovative and creative troubleshooter who never gives up. We primarily serve these industries: Oil and Gas Production (offshore/onshore) Food Production Refineries Cranes and lifting equipment Shipping and Ship Machinery Concrete Construction Chemical production Buildings and Bridges Power Plants Medicine Production DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
2.1 Product Area Main office in Lillestrøm and departments in Kristiansund and Bergen, Norway. 30 employees, 1 trainee, 8 hired by project. Departments: • NDT- all methods • Rope Access • Special Inspection • Lifting • Video / RVI (Remote Visual Inspection) Powered by Dacon Inspection, Thailand, with 310 employees. See more info about our services at: http://www.dacon-inspection.com/resources/downloads/ Dacon Inspection, Singapore, has 18 employees. DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
2.2 Capacity Level 2 Level 3 Methods Methods Certificate Certificate Certificate Rope Access Safety Leader 6 NDT Visual Testing 16 3 Rope Access Level 2 5 NDT Penetrant Testing 13 2 Rope Access Level 1 8 NDT Magnetic Testing 13 2 Lifting equipment inspector 2 Paint inspector 2 NDT Ultrasonic Testing 7 2 Welding Engineer IWE 1 NDT Eddy Current Testing 6 1 Welding inspector NS-477, IWIs 4 NDT Radiographic Testing 4 2 Welder (111, 131, 135, 136, 138) 1 DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
2.3 HSE/QA Dacon Services AS has the following certifications: NTO, ID: N-265 Achilles supplier registry, ID: 25921 Sellihca, ID: 111580 EN ISO 9001: 2008, ID: 957 EN ISO 14001, ID: 959 EN ISO 18001 ISO/IEC 17024 Own level 3 staff DNV 402A Norsk Akkreditering, ID: PERS019 No serious incidents 2008 – 2015 KPI-demands to our employees: • Minimum 5 deviation reports pr. Month • Less than 2% absence • 0 injuries and dropped objects DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
3. Vertikal Service Localized in Volda 32 employees 3 departments Achilles-approved Certified NS 9600 Certified ISO 9001:2008 by DNV NORSOK S-006 Kat 2 Established First offshore task Offshore 100% of turnover Expansion offshore ISO 9001:2008 NDT departement 2003 2007 2008 2009 2010 2011 2012 2013 2014 DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
3.1 Product Area / Capacity Vertikal Service: Project management Rope Access projects Equipment NDT/Welding inspections Rigging / decommission FG-inspection VIS – Data catch at inspections Service agreements DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
3.2 HSE / QA Certified Quality Assurance System by DNV, ( ISO 9001:2008 ) Vertikal Service is NS 9600 approved Certified NORSOK S-006 kat. 2 by Statoil ASA Achilles id. 26810 No serious incidents 2008 – 2015 KPI-demands to our employees: • Minimum 2 deviation reports pr. Month • Less than 2% absence • 0 injuries and dropped objects DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
4. Inspections Rope Access and Inspection Inspection and document control: A complete system for document control: Derrick Drill floor and cranes Hull Loose lifting equipment Certificates & inspection reports Drops inspection Bolt check / Structure insp. Rigging and lifting operations VIS system. Inspection and document control: Loose lifting equipment Rigging and lifting operations NDT inspection Inspection and document control: Visual hull inspection NDT hull inspection DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
4. NDT / Weld Inspetion NDT – All methods • VT – Visual Inspection • MT/MPI – Magnetic Particle Inspection • PT – Dye Penetrant Inspection • RT – X-ray • UT – Ultrasonic testing • ET – Eddy Current Weld inspection • 477 • IWT/IWE DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
4.2 Rigging and Lifting All technicians are skilled riggers and the competence has been a focus area sins 2003 • Slinger Banksman course • Rigging course, module 0-3.2 Rigging in combination with rope access is highly efficient method for execution of demanding rigging and lifting operations . • Se case studies: • Case 1. Gudrun helicopter deck • Case 2. RS SFA 2014 Heater module installation on tie-in Gudrun project - 2013 DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
Case Studied 1 5. Gudrun Helicopter Desk Gudrun Helideck Project March – June 2015: • Rope Access / NDT-all methods (RT, MT, UT, ET, VT) of Helideck at Gudrun. Our ref. at Statoil: Jens Kristian Holberg • Onsite Reporting • Bolt inspection • Bolt torque • Minor lifting operations • Supervision with DNV and Statoil • Project leadership with peek of 16 Rope Access/NDT workers • Supervision of 3rd party NDT/Rope Access company DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
Case Studied 1 5. Gudrun Helicopter Desk DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
Case Studied 2 6. RS SFA 2014 Inspection of: • Seawater return • Flare structure RS SFA - Jauni 2014 • Flare tip replacement and preparation DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
Case Studied 2 6.1 Project Development Statoil-revision and approval according to NORSOK S-006 3300 workhours inclusive detailed planning Multidisciplinary team with back-up for competence/ capacity Delivery on time and according to plan Multidisciplinaries within the team solved other assignment for the customer No injuries or reported incidents Flare tip Flare structure Seawater Caisson Landing deck for Inspection of bolts, surfaces Rope Access was a equipment by helicopter and cracks. Findings was efficient tool of internal was calculated and sandblast and inspection and repair of installed surfacetreated by Rope 42’’ seawater return pipe Access team DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
Futher Schedule ? Meeting: Approval process? Appr Appr Appr ova l pr ova l pr ova l pr oc e ss? oc e ss? oc e ss? Conditions? Cooperation form? DACON INSPECTION SERVICES I VERTIKAL SERVICE FO R A LL YO UR INSPEC TIO N NEED S
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