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GRAHAM SHEEDY GS MANAGEMENT CONSULTANTS OIL AND GAS PROCESSING - PowerPoint PPT Presentation

GRAHAM SHEEDY GS MANAGEMENT CONSULTANTS OIL AND GAS PROCESSING FACILITIES SPE 21 ST NOVEMBER 2017 OIL AND GAS PROCESSING FACILITIES OVERALL FLOW SCHEME PURPOSE OF EACH COMPONENT HOW THEY WORK CHALLENGES OPTIONS OIL AND


  1. GRAHAM SHEEDY GS MANAGEMENT CONSULTANTS OIL AND GAS PROCESSING FACILITIES SPE 21 ST NOVEMBER 2017

  2. OIL AND GAS PROCESSING FACILITIES • OVERALL FLOW SCHEME • PURPOSE OF EACH COMPONENT • HOW THEY WORK • CHALLENGES • OPTIONS • OIL AND GAS FACILITIES OPERATING MODELS • KEY PERFORMANCE METRICS CONSIDERATIONS

  3. OIL AND GAS PRODUCTION GAS GAS GAS END TREATMENT TRANSPORT USERS WELL OIL & GAS WASTE SEPARATION RESERVOIR CONTROL GATHERING TREATMENT OIL OIL OIL END TREATMENT TRANSPORT USERS

  4. WELL CONTROL PURPOSE CONTROL PRODUCTION RATES • MAXIMISE PRODUCTION • PROTECT FROM UNCONTROLLED RELEASE OF • WELL FLUIDS CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • SAND EROSION • OPTIONS SUBSEA • TOPSIDE •

  5. WELL CONTROL PURPOSE CONTROL PRODUCTION RATES • MAXIMISE PRODUCTION • PROTECT FROM UNCONTROLLED RELEASE OF • WELL FLUIDS CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • SAND EROSION • OPTIONS SUBSEA • TOPSIDE •

  6. WELL CONTROL PURPOSE CONTROL PRODUCTION RATES • MAXIMISE PRODUCTION • PROTECT FROM UNCONTROLLED RELEASE OF • WELL FLUIDS CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • SAND EROSION • OPTIONS SUBSEA • TOPSIDE •

  7. WELL CONTROL PURPOSE CONTROL PRODUCTION RATES • MAXIMISE PRODUCTION • PROTECT FROM UNCONTROLLED RELEASE OF • WELL FLUIDS CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • SAND EROSION • OPTIONS SUBSEA • TOPSIDE •

  8. WELL CONTROL PURPOSE CONTROL PRODUCTION RATES • MAXIMISE PRODUCTION • PROTECT FROM UNCONTROLLED RELEASE OF • WELL FLUIDS CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • SAND EROSION • OPTIONS SUBSEA • TOPSIDE •

  9. OIL AND GAS GATHERING PURPOSE MOVE FLUIDS TO CENTRAL • PROCESSING MINIMISE COST • PRODUCTION METERING • CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • COMINGLING FLUIDS • CORROSION/EROSION • OPTIONS SUBSEA/TOPSIDE • REMOTE/CENTRALISED • MANNED/UNMANNED •

  10. OIL AND GAS GATHERING PURPOSE MOVE FLUIDS TO CENTRAL • PROCESSING MINIMISE COST • PRODUCTION METERING • CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • COMINGLING FLUIDS • CORROSION/EROSION • OPTIONS SUBSEA/TOPSIDE • REMOTE/CENTRALISED • MANNED/UNMANNED •

  11. OIL AND GAS DPPA GATHERING Conoco Phillips Assets Operated by Centrica PURPOSE Rivers MOVE FLUIDS TO CENTRAL • Terminal PROCESSING MINIMISE COST South • Morecambe PRODUCTION METERING Millom • Castletown West CHALLENGES CHANGING WELL CONDITIONS • Heysham Logistics CHANGING FLUID PROPERTIES Millom • Base East COMINGLING FLUIDS • Dalton CORROSION/EROSION • Bains OPTIONS SUBSEA/TOPSIDE • Calder REMOTE/CENTRALISED • MANNED/UNMANNED South Morecambe Central & Remote Installations •

  12. OIL AND GAS GATHERING PURPOSE MOVE FLUIDS TO CENTRAL • PROCESSING MINIMISE COST • PRODUCTION METERING • CHALLENGES CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • COMINGLING FLUIDS • CORROSION/EROSION • OPTIONS SUBSEA/TOPSIDE • REMOTE/CENTRALISED • MANNED/UNMANNED •

  13. OIL AND GAS METERING CONSIDERATIONS GATHERING PURPOSE ALLOCATION MOVE FLUIDS TO CENTRAL • PROCESSING CALIBRATION ACCURACY MINIMISE COST • FLUID PRODUCTION METERING TURN DOWN • COMPOSITION RATIO CHALLENGES OBSOLESCENCE CHANGING WELL CONDITIONS • CHANGING FLUID PROPERTIES • AUDIT TRAIL DATA COMINGLING FLUIDS • INTERFACE COMPLEXITY CORROSION/EROSION • PROVING OPTIONS TECHNICAL REGULATORY SUBSEA/TOPSIDE • SUPPORT NEEDS REMOTE/CENTRALISED • MANNED/UNMANNED •

  14. SEPARATION PURPOSE SEPARATE THE WELL FLUIDS, I.E. OIL, GAS, • GAS WATER AND SAND STABILISE THE OIL • CHALLENGES UNCERTAINTY OF DESIGN BASIS • WELL FLUIDS SEPARATION OIL OPTIMISATION OF SEPARATION AND • COMPRESSION WEIGHT AND SPACE LIMITATIONS • OPTIONS DEGREE OF SEPARATION • NUMBER OF SEPARATION STAGES WATER • SAND REDUNDANCY • HORIZONTAL OR VERTICAL SEPARATORS •

  15. SEPARATION PURPOSE SEPARATE THE WELL FLUIDS, I.E. OIL, GAS, • WATER AND SAND STABILISE THE OIL • CHALLENGES UNCERTAINTY OF DESIGN BASIS • OPTIMISATION OF SEPARATION AND • COMPRESSION WEIGHT AND SPACE LIMITATIONS • OPTIONS DEGREE OF SEPARATION • NUMBER OF SEPARATION STAGES • REDUNDANCY • HORIZONTAL OR VERTICAL SEPARATORS •

  16. SEPARATION PURPOSE SEPARATE THE WELL FLUIDS, I.E. OIL, GAS, • WATER AND SAND STABILISE THE OIL • CHALLENGES UNCERTAINTY OF DESIGN BASIS • OPTIMISATION OF SEPARATION AND • COMPRESSION WEIGHT AND SPACE LIMITATIONS • OPTIONS DEGREE OF SEPARATION • NUMBER OF SEPARATION STAGES • REDUNDANCY • HORIZONTAL OR VERTICAL SEPARATORS •

  17. SEPARATION PURPOSE SEPARATE THE WELL FLUIDS, I.E. OIL, GAS, • WATER AND SAND STABILISE THE OIL • CHALLENGES UNCERTAINTY OF DESIGN BASIS • OPTIMISATION OF SEPARATION AND • COMPRESSION WEIGHT AND SPACE LIMITATIONS • OPTIONS DEGREE OF SEPARATION • NUMBER OF SEPARATION STAGES • REDUNDANCY • HORIZONTAL OR VERTICAL SEPARATORS •

  18. GAS TREATMENT WATER AND ACID GASES TYPICALLY REMOVED USING LIQUID PURPOSE SOLVENTS THAT ARE REGENERATED AND REUSED REMOVE WATER, ACID GASES AND • MERCURY DRY/SWEET WATER/ACID CONDITION GAS GAS GAS • MEET GAS SALES QUALITY SPECIFICATION LEAN • SOLVENT CHALLENGES CHANGING FLUID COMPOSITION • DISCHARGE GAS QUALITY ABSORBER REGENERATOR • WASTE DISPOSAL • OPTIONS RICH WET/SOUR SOLVENT EXTENT OF TREATMENT • GAS COMBINATION TREATMENTS • HEAT

  19. GAS TREATMENT PURPOSE REMOVE WATER, ACID GASES AND • MERCURY CONDITION GAS • MEET GAS SALES QUALITY SPECIFICATION • CHALLENGES CHANGING FLUID COMPOSITION • DISCHARGE GAS QUALITY • WASTE DISPOSAL • OPTIONS EXTENT OF TREATMENT • COMBINATION TREATMENTS •

  20. GAS TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES ENERGY USAGE • CHANGING FLUID PROPERTIES • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISK • OPTIONS THE BOTTLE CONTAINS 0.026 CUBIC METRES OF LIQUID PIPELINE • AT ATMOSPHERIC PRESSURE THE GAS WOULD HAVE A VOLUME LNG/LPG SHIP • OF 6.9 CUBIC METRES COMPRESSION STAGES • DRIVE TYPE •

  21. GAS TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES ENERGY USAGE • CHANGING FLUID PROPERTIES • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISK • OPTIONS PIPELINE • LNG/LPG SHIP • COMPRESSION STAGES • DRIVE TYPE •

  22. GAS TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES ENERGY USAGE • CHANGING FLUID PROPERTIES • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISK • OPTIONS PIPELINE • LNG/LPG SHIP • COMPRESSION STAGES • DRIVE TYPE •

  23. GAS TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES ENERGY USAGE • CHANGING FLUID PROPERTIES • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISK • OPTIONS PIPELINE • LNG/LPG SHIP • COMPRESSION STAGES • DRIVE TYPE •

  24. OIL TREATMENT PURPOSE REMOVE WATER/SAND/SALT • MEET OIL SALES QUALITY • SPECIFICATION CHALLENGES CHANGING FLUID PROPERTIES • ENERGY USAGE • WEIGHT CONTROL • DISCHARGE OIL QUALITY CONTROL • LOGISTICS • OPTIONS DEGREE OF OFFSHORE TREATMENT • TREATMENT METHODS •

  25. OIL TREATMENT PURPOSE REMOVE WATER/SAND/SALT • MEET OIL SALES QUALITY • SPECIFICATION CHALLENGES CHANGING FLUID PROPERTIES • ENERGY USAGE • WEIGHT CONTROL • DISCHARGE OIL QUALITY CONTROL • LOGISTICS • OPTIONS DEGREE OF OFFSHORE TREATMENT • TREATMENT METHODS •

  26. OIL TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES CHANGING FLUID PROPERTIES • ENERGY USAGE • LOGISTICS • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISKS/SECURITY • OPTIONS PIPELINE • TANKER – SHIP OR ROAD •

  27. OIL TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES CHANGING FLUID PROPERTIES • ENERGY USAGE • LOGISTICS • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISKS/SECURITY • OPTIONS PIPELINE • TANKER – SHIP OR ROAD •

  28. OIL TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES CHANGING FLUID PROPERTIES • ENERGY USAGE • LOGISTICS • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISKS/SECURITY • OPTIONS PIPELINE • TANKER – SHIP OR ROAD •

  29. OIL TRANSPORT PURPOSE TRANSPORT GAS TO END USER • CHALLENGES CHANGING FLUID PROPERTIES • ENERGY USAGE • LOGISTICS • TECHNICAL COMPLEXITY • ACCESS TO INFRASTRUCTURE • PROCESS SAFETY RISKS/SECURITY • OPTIONS PIPELINE • TANKER – SHIP OR ROAD •

  30. WASTE TREATMENT PURPOSE • DISPOSE OF WASTE STREAMS IN ACCORDANCE WITH ENVIRONMENTAL REGULATIONS CHALLENGES • CHANGING FLUID PROPERTIES • MEASUREMENT • LOGISTICS OPTIONS • LOCAL/CENTRALISED PROCESSING

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