FOR CEMENT INDUSTRY Dickinson Geographic Footprint Office Locations - PowerPoint PPT Presentation

PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY

Dickinson Geographic Footprint Office Locations • South Africa • Zambia • Mauritius • Tianjin, China • Egypt • Namibia Business Operations • Democratic Republic of Congo Business Experience • Russia Business Alliance Locations • Brazil

Dickinson Head Office & Workshops 14,000 m 2 Total land area: Total buildings (including offices, workshops & warehouses): 8,500 m 2

Industries We Serve  Aluminium Smelting  Glass  Platinum & Nickel  Iron, Steel & Coke Making  Copper & Cobalt  Ferrochrome & Ferromanganese  Heavy Sands  Nickel  Power Generation  Cement & Lime  Chemical & Petrochemical  Ceramic  Refractory Manufacturing  Food & Beverage Manufacturing  Fertilizer Manufacturing  Water & Municipal Services  Telecommunications

Safety Policy  Dickinson Group of Companies operates according to international best practices to achieve the highest practical levels of Safety, Health, Environmental Control and Quality , and adheres to BS OHSAS 18001:2007 accreditation.  The safety of our employees and contractors is an integral part of our business, with the goal of ZERO HARM.  The Group strives to:  Demonstrate strong leadership and direction in all conceivable SHEQ issues.  Ensure a consistent approach to the management of SHEQ in all locations.  Consult and communicate with all employees and stakeholders.  Educate the workforce in risk management, safety, health and environmental principles.  Respect the right of all staff to work in an environment where they know that risks are adequately controlled.  Promote the health and wellbeing of all its staff.  Measure SHEQ performance.

Furnace Solutions Industrial Solutions

Precast Refractory Shapes  Over 25 years experience  State-of-the-art Production Facilities  Stringent Quality Control Measures  Latest Polystyrene Cutting & Mould Design Technology  20 Ton Overhead Crane Capacity  High Intensity Paddle Mixers (50kg to 1000kg)  Reliable & Efficient Service  Ensuring Extended Service Life

Latest Polystyrene Cutting & Mould Design Technology  Every component is designed with the latest in 3D parametric computer modelling software  State-of-the-art technology to produce the highest quality products for our customers.  Experience  Innovation  Design expertise

High Intensity Paddle Mixers  The new technology range of high intensity paddle mixers for more consistent mixing with the capacity to mix from 50kg to 1000kg.  The mixers have automatic water and mix timing functions.  New adjustable high frequency vibrating tables able to handle big block casts.

Programmable Drying Furnace  New adjustable programmable drying furnace capable of drying precast blocks from 2,5 meters to 10 meters in length.  Environment-temperatures during installation and dry out influence the ability to drive off the chemically combined water  The refractory materials are heated to a temperature between 850 and 1000 ° C to form a ceramic bond.

Benefits of Precast Refractory Shapes  Modular Design  Stringent Quality Control  Faster Installation  Controlled Dry Out  Ease of installation and Repair  Shortened repair times  Consistent and controlled manufacturing process  Unique purpose developed materials and shapes for each application  Work done off site resulting in minimum interface with production  Areas of higher wear can be engineered with optimal refractory materials  Easier slag or dross removal due to lower porosity  Less down time due to quicker installation and heat-up times are minimized  Shapes from 1kg to 9 metric tons, resulting in less joints and faster installation

Precast Products for Ferrous and Non Ferrous  Aluminium Melting Furnaces  Coke Oven  Boilers  Rotary Kilns  Sinter Plants  Shaft Kilns  Combustion Chambers  Burners  Launders  Ladles  Feed Chutes

Precast Products for Cement Industry  Precast Bull Nose  Kiln Hood  Burners  TAD Damper  Cyclone Roofs

Precast Bull Nose ver 3 Clients  Afrisam Ulco  Lafarge Chilanga  Lafarge Lichtenburg  Kiln 3  Dangote Sephaku design stage

Precast Cyclone Roofs Advantages:  Speed of Installation  Ease of repair  No curing of Refractories

Precast Kiln Hood  Modular Design  Faster Installation  Ease of Repair  Controlled Dry Out

Precast Burners  More than 12 months service life  Correct mixing times  Right amount of water  Sufficient vibrating frequencies  Proper refractory procedures  Controlled heatup procedure

Global References

Global Alliances USA SOUTH AFRICA FRANCE RUSSIA EGYPT SOUTH AFRICA DENMARK GERMANY BRAZIL UK SOUTH AFRICA BELGIUM DRC / BELGIUM BELGIUM

Specialist + + and Global Global Footprint Alliances experienced personnel “One = Personalised Solution” Inherent Certification: State of the + + Innovative OSHAS Art Culture 18001 Equipment

Dickinson Group of Companies provides a “One Personalised Solution” and strives to be your preferred business partner. www.dgrpint.com DICKINSON GROUP OF COMPANIES Corporate Head Office 10 Smuts Avenue P.O. Box 63 Vereeniging 1930 South Africa Tel: +27 16 421 3720 Fax: +27 16 422 1038 Email: sales@dgrp.co.za