Flexible lines manufacturing Claudio Bortolin (PH-UAT) Jan - PowerPoint PPT Presentation

Flexible lines manufacturing Claudio Bortolin (PH-UAT) Jan Godlewski (PH-DT) Bart Verlaat (Nikhef) Sven Vogt (MPI) CO2 cooling and IBL interface meeting – 06 February 2014

From S5 to IDEP Side Side C A Tile Calorie LAR ≈11m long Tracking 2

Parts list Part N. Description Dealer N. of pieces Delay (days) DAI number Note 1 Flex Hoses 11m Witzenmann 16 24-36 5557404 Order sent 5th feb. 2014 2 T-Joint NW16 Novotek 20 15 5561313 To be signed by Purchase office 3 Clamping rings NW10-16 Novotek 92 23 5561313 To be signed by Purchase office 5 Centering and O- rings EPDM NW16 Novotek 34 15 5561313 To be signed by Purchase office 6 Centering and O- rings EPDM NW16 Novotek 20 7 5561313 To be signed by Purchase office 7 Right angle Valves Leybold CERN store 14 23 5563392 Order sent 5th feb. 2014 8 Final flange NW16 Novotek 35 23 5561313 To be signed by Purchase office 9 Flex hoses shorter 0.5m Novotek 14 15 5561313 To be signed by Purchase office 10 Glands VCR 1/8" Swagelok 20 stock 5556324 To be signed by Purchase office 11 Plug VCR 1/4" Swagelok 20 stock 5556324 To be signed by Purchase office 12 Gaskets 1/4" Swagelok 20 stock 5556324 To be signed by Purchase office 13 Glands VCR 1/4" Swagelok 20 stock 5556324 To be signed by Purchase office 14 Blind glands 1/2" Swagelok 40 4 5556324 To be signed by Purchase office 15 Gaskets 1/2" Swagelok 60 stock 5556324 To be signed by Purchase office 16 T-Joints VCR Swagelok 20 4 5556324 To be signed by Purchase office 17 Bored-Through reducer 1/16"-1/8" Swagelok 20 4 5556324 To be signed by Purchase office 18 VCR female nut 1/2" Swagelok 40 stock 5556324 To be signed by Purchase office E -E ( 1 : 1 ) E D C C D B -B ( 1 0 : 1 ) 3 2 1 4 5 4 SW 7.1 E 7.2 R C -C ( 1 : 1 ) 1 0 7.3 B 28 6 9 6 1 0 1 9 B 44 1 1 000m m 59 stitch up the 1 0 layers Super-insulation 40 32 41 31 33 34 30 1 4 20 22 9 21 8 3 7 6 5 4 1 5 2 1 0 1 0 1 7,2 D -D ( 1 : 1 ) 1 M 6,5x0,5 split nut SW 4 SW 4 orbital welding 3,1 75 orbital welding 3 orbital w elding 3 orbital welding 3,1 75 A 1 44,8 m m + 1 05m m = ca.250 A -A ( 1 : 1 ) orbital welding 9,652 orbital welding 4 orbital welding 4 orbital w elding 1 5,24 1 44,9 30 55 orbital welding 1 4 7,2 6,5 4 35 2,5 1 orbital welding 3,1 75 1 1 1 1 V C R G land, 1 / 8 in. m odifyed 1 1 2-021 001 .ipt 31 6L (1 .4404) 6L V -2-V C R -3S-2TB7 Fa. Sw agelok 1 tube 1 / 8 1 1 2-021 002.ipt 1 .4404 X 2C rN iM o1 7-1 2-2 d 1 / 8"x1 50m m Fa. Sw agelok A 1 puller 1 1 2-021 003.ipt 1 .4404 X 2C rN iM o1 7-1 2-2 orbital welding 6 orbital welding 3 orbital w elding 1 7,2 orbital w elding 1 7,2 1 SS-4-VC R -P-1 1 2-02 m odified 1 1 2-021 004.ipt SS-4-V C R -P Fa. Sw agelok K F1 6 31 6L (1 .4404) 1 SS-4-VC R -2-1 1 2-02 m odified 1 1 2-021 005.ipt 31 6L (1 .4404) SS-4-V C R -2 Fa. Sw agelok 1 .6m m braze joint 1 Tube B utt W eld m odified 1 1 2-021 006.ipt 31 6L (1 .4404) 6L V -4-H VC R -3-.60SR Fa. Sw agelok 1 B lind (U ndrilled) G land 1 m odified 1 1 2-021 007.ipt 31 6 (1 .4401 ) SS-8-VC R-3-B L Fa. Sw agelok 1 V C R Face Seal Fitting, 1 / 2 in G asket m odified 1 1 2-021 008.ipt 31 6L (1 .4404) SS-8-VC R-2 Fa. Sw agelok 1 U nion Tee up drilling 1 1 2-021 009.ipt 31 6L (1 .4404) SS-8-VC R-T Fa. Sw agelok -0,1 +0,1 1 split nut 1 / 8" V C R 1 1 2-021 01 0-000.iam 1 B lind (U ndrilled) G land 2 m odified 1 1 2-021 01 4.ipt 31 6 (1 .4401 ) SS-8-VC R-3-B L Fa. Sw agelok Presure seal w elded for: 1 1 E nd of the Flex L ine Part 1 1 1 2-0401 01 .ipt 1 .4301 X5C rN i1 8-1 0 1 puller-nut-M 6.5x0,5 1 1 2-021 01 5.ipt 1 .4301 X 5C rN i1 8-1 0 D IN 934 2 V C R Face Seal Fitting, 1 / 2 in G asket SS-8-V C R -2.ipt 31 6L (1 .4404) SS-8-VC R-2 Fa. Sw agelok test pressure: 1 60 H auptprojektion G ewicht.........: 2 1 Fextube R S341 S00-U A22S-D N 1 2.iam R S341 S00-U A 22S D A 1 2 Fa.W itzenm ann - C olor C ode for Pipes 1 B ored-Through R educer, 1 / 1 6 in. x 1 / 8 in SS-1 00-R -2B T.ipt A 2 SS-1 00-R-2B T Fa. Sw agelok -0,1 +0,1 Max-Planck-Institut f r Physik D im ensionen : m m bar 3 1 K F M . R O H RA N S.304 K Z, 1 522-3SO .ipt 1 .4301 X5C rN i1 8-1 0 1 522-3SO novotek 2 1 / 2 in. Fem ale N ut SS-8-V C R -1 .ipt 31 6 (1 .4401 ) SS-8-VC R-1 Fa. Sw agelok (Werner-Heisenberg-Institut) M a e ohne Toleranzangabe nach tightness with 1 00 bar over 48h: no M nchen 1 K F m it R ohransatz lg VA 1 .4301 N W 1 0 L =70 / D =1 4 / d=1 0 1 571 -7.ipt 1 .4301 X 5C rN i1 8-1 0 1 571 -7 novotek N W 1 6 L =30 D =1 7,2 / D =1 4 D IN I SO 2768 m K 2 Zentrierring V A 1 .4301 / E PD M N W 1 6 a=1 6 / b=1 7 1 21 2E .ipt 1 .4301 X 5C rN i1 8-1 0 1 21 2E novotek H auptprojektion G ewicht.........: - m odifications to the pressure gauge 1 / 8" Pipes Tag Projekt Max-Planck-Institut f r Physik D im ensionen : m m 4 1 E nd of the Flex L ine Part 2 1 1 2-0401 02.ipt 1 .4301 X5C rN i1 8-1 0 N am e W erkstoff 3 Spannring FL M assiv, V A N W 1 0/ 1 6 a=22 / b=55 / c=47 1 341 .ipt 1 .4301 X 5C rN i1 8-1 0 1 341 novotek (Werner-Heisenberg-Institut) M a e ohne Toleranzangabe nach gezeichnet S.Vogt C O 2-A TL A S-B E L L E 1 / 4" Pipes M nchen 31 .01 .201 4 1 T-St ck V A 1 .4301 N W 1 6 a=40 / d=1 5 / s=1 ,5 1 1 22.ipt 1 .4301 X 5C rN i1 8-1 0 1 1 22 novotek IN D ISO 2768 m K 5 1 pipe elbow 3 1 1 2-0401 03.ipt 1 .4301 X5C rN i1 8-1 0 3/ 8" Pipes Tag N am e Projekt W erkstoff W elde cleanliness: inside w ith geprueft 1 berg.Zentrier. VA / E PD M N W 1 0/ 1 6 a=1 0 / b=1 7 / b1 =1 2 1 241 E -novotek.ipt 1 .4301 X 5C rN i1 8-1 0 1 241 E novotek Flex L ine gezeichnet S.Vogt C O 2-A TL AS-B E L L E 7 1 Innertubes Inner tubes.iam 1 tube da 4m m D um m y 4m m -0-5 copy.ipt 1 .4404 X 2C rN iM o1 7-1 2-2 A D 4W D 0,5 Fa.K etterer 1 7.01 .201 4 geplottet 1 / 2" Pipes geprueft D ism outable & rotable protective gas / outside brushed Flex L ine C O 2 line from the D etector 7.1 1 pipe 1 .6 V A-R ohr D A 1 .6-D I 1 .ipt 1 .4301 X5C rN i1 8-1 0 3/ 4" Pipes geplottet concentric joint C O 2 M anifold 1 tube da 1 ,6m m D um m y 1 -6m m -0-3 copy.ipt 1 .4404 X 2C rN iM o1 7-1 2-2 A D ,6W 1 D 0,3 Fa.K etterer M a stab Zeichnungsnum m er / E D V N r.: 7.2 1 pipe 3 V A-R ohr D A 4-D I 3.ipt 1 .4541 X6C rN iTi1 8-1 0 K F N W 1 6/ 1 0 M a stab D ism outable & rotable concentric Zeichnungsnum m er / E D V N r.: Flex L ine 1 1 2-0401 00.idw C O 2 line to the D etector 1 1 2-021 000.idw orbital w elding TIG w here possible D um m y joint 7.3 1 super insulstion super insulation.ipt super insulstion 1 V C R Face Seal Fitting, 1 / 8 in. G asket SS-2-V C R -2.ipt 31 6L (1 .4404) SS-2-VC R-2 Fa. Sw agelok 1 :1 1 :1 St. Benennung Zeichn. N r. W erkstoff Abm essungen N orm em B erkung Software......: I nventor 201 1 Software......: I nventor 201 1 parts to be processed Teil St. B enennung Zeichn. N r. W erkstoff Abm essungen N orm B em erkung St ckliste B latt: 1 G esam tzahl: 1 V 1 2.b Teil: D IN E N 20 21 6 - A 1 (594 x 841 ) B latt: 1 G esam tzahl: 1 V 1 2.b St ckliste Teil: D IN E N 20 21 6 - A 2 (420 x 594)

Manufacturing of the parts Rotatable connector: machining and orbital welding will be carried out at MPI 4

The reverse VCR connector: to make it “standard” Gasket VCR conn. Nut Sealing glands 45° ≅ 25 Nm VCR ¼” thread pitch= 1.5mm Reverse VCR thread pitch= 0.5mm 45° VCR ≅ 180° reverse VCR 5

Quality of the sealing VCR Connector (50 μm ) Reverse VCR Connector (15-20 μm ) Profilometer measurements made by G. Romagnoli (PH-DT) at the EPFL (Lausanne) Pressure test at 160 bars and Helium leak test on the last version of the Reverse Vcr connector were successful. 6

Orbital welding and material compatibility check “Preliminary results did not reveal any cracks” A. Gerardin (EN-MME-MM) 7

Orbital welding of small pipes Orbital welding test on two pieces of pipes with diameter 4mm carried out at CERN was successful. Pressure test at 186 bars: ok 8

Flex line production Flex hoses will be delivered at CERN in max 6 weeks Preliminary assembly at CERN: • Orbital welding of 4 mm pipes) • Starting Week 7 Insertion of 1/16” capillaries • MLI insulation After receiving the material from Novotek and the pre-assembled rotatable connectors from MPI we can start the final assemblying of the flex lines Hopefully for week n.11 or 12 1 flex hose is available at the crystal palace and we could produce the very first flex line on week 10. 9