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MILITARY SURFACE DEPLOYMENT & DISTRIBUTION COMMAND Transportation Engineering Agency DoD and Railroads Partnering for Safe Military Loads Michael Bartosiak 9 July 2019 T R U S T E D P R O F E S S I O N A L S D E L I V E R I N G R E A


  1. MILITARY SURFACE DEPLOYMENT & DISTRIBUTION COMMAND Transportation Engineering Agency DoD and Railroads Partnering for Safe Military Loads Michael Bartosiak 9 July 2019 T R U S T E D P R O F E S S I O N A L S … D E L I V E R I N G R E A D I N E S S A N D L E T H A L I T Y ! UNCLASSIFIED

  2. UNCLASSIFIED Transportation Engineering Agency Agenda • Vehicle Testing • Interaction with the AAR Open Top Loading Rules (OTLRs) Committee • Rail Modal Instructions Supplement OTLRs • When Guidance is Not Followed 2 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  3. UNCLASSIFIED Transportation Engineering Agency Vehicle Testing – Lift & Tiedown Provisions MIL-STD-209 • Military-unique interface requirements for vehicle lift and tiedown provisions • Specifies provision sizes and strength along with required pull testing • Defines required identification of provisions 3 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  4. UNCLASSIFIED Transportation Engineering Agency Vehicle Testing – Lift & Tiedown Provisions MIL-STD-209 requires tiedown provisions The standard also requires crane proof pulled longitudinally, laterally, and vertically testing of the lift provisions TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  5. UNCLASSIFIED Transportation Engineering Agency Provision Identification 5 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  6. UNCLASSIFIED Transportation Engineering Agency Vehicle Testing – Rail Impact Test Rail Impact Test is covered under MIL-STD-810, Test Method 526.1 which is essentially the same test required by the AAR OTLRs TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  7. UNCLASSIFIED Transportation Engineering Agency Vehicle Testing – Rail Impact Test Vehicle Suspension and Tire Compression Shock Loading on Chains TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  8. UNCLASSIFIED Transportation Engineering Agency Vehicle Testing – Rail Impact Test TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  9. UNCLASSIFIED Transportation Engineering Agency AAR Open Top Loading Rules Military rail shipments move on commercial railroads in CONUS. Members of the AAR Open Top Loading Rules Committee Mr. Mike Bartosiak (non-voting member) 9 DoD Representative TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  10. UNCLASSIFIED Transportation Engineering Agency AAR Open Top Loading Rules • Section 1 - General Rules for Loading All Commodities • Section 2 – Metal Products, Including Pipe • Section 3 – Machinery, Heavy Components, & Miscellaneous Commodities • Section 4 – Archived Figures • Section 5 – Forest Products & Miscellaneous Building Materials • Section 6 – Military Equipment and Materiel • Section 7 – Open Top Trailers and Containers Hardcopy of rules are reprinted and issued every 3-4 years 10 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  11. UNCLASSIFIED Transportation Engineering Agency AAR Open Top Loading Rules 11 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  12. UNCLASSIFIED Transportation Engineering Agency Rail Modal Instructions • Supplements the AAR OTLRs Section 6 Figures • Covers other general information like: ‒ Safety checklist ‒ Loading and Tiedown checklist ‒ Practical loading tips ‒ Proper use of spanners ‒ Tips for moving battle damaged equipment 12 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  13. UNCLASSIFIED Transportation Engineering Agency When Guidance is Not Followed: Armored Door not Properly Restrained Frankfort, KS June 2013 Armored door of a PLS truck fell off during rail Published transport and struck an electronic track Procedures switcher along the side are not of the track. Always Followed 13 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  14. UNCLASSIFIED Transportation Engineering Agency When Guidance is Not Followed: Vandals Mess with Side Skirts • M1 side skirt armor latch opened (likely due to vandals) allowing Arizona side skirt to swing out. Skirt Latch March 2015 • The skirt took out three side train signals before being knocked off the tank. • It took emergency M1 Side Skirts repair teams four hours to replace or repair the Not Secured damaged train signals. • Due to the damaged signals, 8 trains were delayed and the major east/west track was shut down. 14 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  15. UNCLASSIFIED Transportation Engineering Agency When Guidance is Not Followed: Barstow, CA Gun Barrel Not Restrained July 2018 The Stryker Mobile Gun System did not have its turret secured for transport (locks engaged). As a result, the turret moved while being rail transported and struck something, damaging the turret and gun barrel. 15 Another Stryker vehicle sustained tire damage when being driven over a “dirty” railcar. TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  16. UNCLASSIFIED Transportation Engineering Agency When Guidance is Not Followed: Paladin Not Properly Restrained Overhead shot triggered Defiance, NM by clearance detector December 2018 Internal Turret Lock on an External Turret Lock on M109 Paladin an M109 Paladin NO NO LOCKED UNLOCKED 16 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

  17. UNCLASSIFIED Transportation Engineering Agency Questions? MILITARY SURFACE DEPLOYMENT AND DISTRIBUTION COMMAND TRANSPORTATION ENGINEERING AGENCY Michael Bartosiak Mechanical Engineer ATTN: SDTE-DPE COMM: (618) 220-5271 1 Soldier Way, Building 1900W DSN: 770-5271 Scott AFB, IL 62225-5006 FAX: (618) 220-5551 Email: michael.s.bartosiak.civ@mail.mil WEB PAGE: http://www.sddc.army.mil/sites/tea/Pages/default.aspx 17 TRU STE D PRO FE SSI O N A L S…DE LI VE RI NG RE A D I N E SS A N D LE TH A L I TY! UNCLASSIFIED

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