Digital Twin FUTURE PLM TRENDS IN ENGINEERING Digital Twin IoT The - PowerPoint PPT Presentation

Engineering of the Future Focus: Digital Twin

FUTURE PLM – TRENDS IN ENGINEERING Digital Twin IoT The Digital Twin closes the circle from reality back to engineering (and within engineering), enabling deeper insights faster and helping to improve product development. New user interfaces in the form of Role-specific Cockpits offer AI& Analytics innovative display and access options to all relevant information. To Digital Twin Collaborative Systems Engineering Transparent access via Semantic Networks to all relevant data, distributed across an increasingly complex IT landscape, is Digital Twin Sales/ AS. becoming a key factor. Cockpit The conception and realization of complex systems requires an Data Lake Via cyber-physical interdisciplinary System Engineering approach with a close systems interlocking of mechanics, electrics/electronics and software. Engineering PLM Integration Cockpit CAD … ALM ERP DMS The integration of heterogeneous PLM landscapes (incl. cloud) CASE MES … PLM CAE and associated data is an important enabler for the further automation and digitization of business processes. Manufact. Cockpit From mechanical products

Engineering of the Future Digital Twin

A DIGITAL TWIN is a digital representation of a physical product OR PROCESS over its lifecycle Properties and behavior of the physical twin can be visualized, analyzed, predicted and adapted . The digital Twin leverages sensors and connectivity in addition to previous digital models.

Dark side of the Moon – What happens with my product or Process? Product engineering ( 3d models, BOM, configuration, test, …) Data lakes Production (factory layout, machines, Field Use / Operations material, production date, ….) Backend („What happens with my product / process ?“) Sales (sales configuration, service manual, …) Sensor data Aftersales / Service (maintenance, complaints, repair instruction, …) Digital Twin 29.10.2019 5 5 - Confidential -

Exemplary Motivation for a digital twin: Product recalls Tesla issues its largest recall ever, voluntarily, over faulty Model S steering 123,000 vehicles built before April 2016 are affected By Zac Estrada@zacestrada Mar 29, 2018, 6:00pm EDT In the email, Tesla said it had, “observed excessive corrosion in the power steering bolts,” but that the problem was most prevalent in colder climates where road salt is used. Quelle: Internet-Recherche

Getting data-driven insights faster with the DIGITAL TWIN Product engineering („I develop products ( 3d models, BOM, more efficiently.”) configuration, test, …) Data lakes Production (factory layout, machines, Digital Field Use/ material, production date, ….) Backend Twin Operations Sales („I get systematic and DigitaL Twin (sales configuration, digitized feedback.”) service manual, …) Sensor data Aftersales / Service (maintenance, complaints, repair instruction, …) Digital Twin 29.10.2019 7 7 - Confidential -

EXEMPLARY DIGITAL TWIN SHOWCASE GETTING DATA-DRIVEN INSIGHTS FASTER! Physisches Produkt Digital Twin Sensor information for status and behaviour

PLM DIGITAL TWIN USE-/ SHOWCASE PRESSURE LOSS IN A BRAKE SYSTEM The PLM Digital Twin demonstrator shows the intelligent analysis of sensor data. Artificial intelligence (AI) based analytic methods allow the automatic detection of deviations compared to „normal“ product behavior (so called anomalies) that can be visualized in a dashboard. Through the analysis of real brake system data (e.g. gained during product testing) security critical indications can be utilized directly in engineering in order to realize important product quality improvements at the earliest possible stage. Digital Twin 29.10.2019 9

PLM DIGITAL TWIN USE-/ SHOWCASE AUGMENTED REALITY EXPERIENCE The PLM Digital Twin AR Experience based on the PTC Vuforia solution offers an innovative way for displaying specific details. As an example, the following elements can be switched on/ off via toggles: ▪ CAD drawings ▪ Sensor values ▪ Additional data from diverse backend systems (e.g. WindChill, SAP) ▪ Further videos for further explanation

PLM DIGITAL TWIN USE-/ SHOWCASE FEATURES OF THE AUGMENTED REALITY EXPERIENCE ▪ Live physical sensor values ▪ CAD models ▪ Data from backend systems ▪ NEW: virtual sensor values ▪ Additional videos

EXTENDED DIGITAL TWIN SHOWCASE BY DIH SECURE DATA EXCHANGE WITH PARTNERS D ata I ntelligence H ub marketplace for secure data exchange, processing OES engineering OEM test drive and analyzing Data gathering Data enhancement Data sharing of Data handling relevant data Improvement of product quality Acceleration of development Simplification of simulation and testing .

WHAT MATTERS: IDENTIFYING THE RIGHT USE CASES Closed-loop within engineering 010010 10001101 1101011 Field Design Simulation Test Bench Test … Data Twin UC 1.1 UC 2.1 UC 3.1 UC n.1 Product … … … Performance UC n.2 Virtualization of physical tests (e.g. AI-based) Management Virtual sensors … Assisted/automated --- product documentation … New components UC 3.x UC 2.x after SOP Condition Twin … … Closed-loop Traceable Test Twin (data synchronization and visualization) UC 1.x for real data … UC n.x UC 4.x Simulation/ AI Twin … Less error Less over-/under- More realistic and Increased efficiency and follow-up costs Engineering efficient simulation less physical prototype tests Technical enablers: Connectivity, Data Ingest/ Integration, Semantic Web, Big Data infrastructure & algorithms, Analytics& AI, PLM Cloud Visual 3D Twin

HOW CAN WE HELP YOU REALIZING THE DIGITAL TWIN?

HOW CAN WE HELP YOU TO REALIZE THE DIGITAL TWIN? DEPENDING ON YOUR STARTING POINT WE PROVIDE THE SOLUTIONS YOU NEED Consulting Physical World Interface Digital Data Digital Application Use Case Device Connectivity Platform Visualization Analysis Integration A plan to realize your A sensor or actuator A network to send the An infrastructure to An application to An application to A solution to way to the digital gathering information data to the platform control and distribute display all data analyze all data leverage all data twin all information Process IoT Platform Quick check Dashboard Partner LTE / 5G Analytics Integration network Artificial System SIM Widgets Inno Workshop Cloud Intelligence Integration Platform Device Enterprise Pre Assessment VR/ AR Big Data Cluster Management Architecture

YOUR WAY TO DIGITAL TWIN - DESCRIPTION OF THE PHASES Enable DO scope Design Transform Operate ▪ Documentation of the actual ▪ Data exploitation ▪ Customizing ▪ Operation state (data, assets and (Cloud/ On-premise) ▪ Data preparation and training ▪ Implementation processes) ▪ License model ▪ Qualified anomalies, ▪ Interface connection ▪ Analysis of processes and predictions, impact factors ▪ Maintenance ▪ Integration in customer data ▪ Definition of targeted service ▪ Illustration of new landscape ▪ Definition of processes and and maintenance processes service models ▪ Rollout and training modules ▪ Design of target architecture ▪ Management Summary with ▪ Benefit analysis recommended actions ▪ Transformation plan ▪ Final presentation Digital Twin 29.10.2019 16

PROPOSAL: DIGITAL TWIN CONCEPT (SCOPE PHASE) STATUS EVALUATION AND ORIENTATION Enable DO scope Design Transform Operate Quickcheck Inno Workshop Pre assessment Q&A Session Idea generation Scope definition  Short check for determining the  Workshop for collection and  Pre-qualification of the use starting position on the way to evaluation of innovations for cases and the existing digization the field of application information  Assessment of level of maturity  Onsite or in T-Systems Check Innovation Center  Data  Processes  IT-Systems Lokalization Innovation Orientation Digital Twin 29.10.2019 17

CONTACT Sascha Leidig Head of PLM Portfolio- und Partnermgnt. Sascha.Leidig@t-systems.com +49 175 2410836 Steffen Maier PLM Portfolio- und Partnermgnt. Steffen.Maier@t-systems.com +49 160 8290415