Corporate Profile From Edison’s Lab to Global Proving Grounds! ■ Founded in 1892 by Mr. H. Ward Leonard -Inventor of the first electronic motor control ■ Headquarters -Thomaston CT (USA) ■ 200 Employees – 30 ME/EE Engineers ■ Manufacturing facilities -Industrial Motors & Engines -Controls & Relays
Ward Leonard Mission and Values Our mission: To design and manufacture highly engineered power conversion and control products for applications where rugged and reliable performance is vital to our customers. Our value promise: Ward Leonard embraces a culture of mutual respect, trust and accountability within our company and among our suppliers. We are dedicated to fulfilling the needs and expectations of our customers through our commitment to Quality of Execution and Continuous Improvement.
Core Products From Edison’s Lab to Global Proving Grounds! ■ Electric AC Motors -Designed for oil & gas drilling equipment ■ Control Systems ■ Generators ■ Automatic Bus Transfer Switches (ABTs) ■ Controls & Components
Facility/Standards Facility • ISO9001:2008 Certified Facility • Six Sigma manufacturing techniques • Continuous BPI (Business Process Improvements) Standards • ATEX compliance • UL/CSA approved • ABS for offshore drilling • GOST (in Process) • Marine Spec Construction
Markets Served • Oil & Gas – Off-Shore / On-Shore Drilling • Petrochemical/Industrial • Marine • Alternative Energy
Key Equipments for Drilling 4 Major Equipments – Top Drives, – Rotary tables – Draw Works – Mud Pumps
Key Equipments for Drilling 4 Major Equipments – Top Drives • Provides Clockwise rotation force to the drill string to facilitate the process of drilling a borehole. Its an alternative to a rotary table
Key Equipments for Drilling 4 Major Equipments – Rotary tables • Provides Clockwise rotation force to the drill string to facilitate the process of drilling a borehole. Most are chain driven that require constant oiling to prevent burning and seizing.
Key Equipments for Drilling 4 Major Equipments – Draw Works • Provides a means of raising and lowering the travel blocks
Key Equipments for Drilling 4 Major Equipments – Mud Pumps • A reciprocating piston/plunger device designed to circulate drilling fluid under high pressure (up to 7500 PSI ) down the drill string and back up the annulus
Diversified Client Base Applications Supported Client List Top Drive Rotary Table Mud Pump Draw Works Canrig div of Nabors ● Applied Machinery Corp. ● ● ● Avid Controls, Inc. ● ● Beijing Petroleum Machinery div. of CNPC ● Gulf Electroquip ● ● ● ● Helmerich & Payne ● ● IDM Equipment Drilling Systems ● ● ● Integrate4d Drilling Equipment ● ● ● Tesco Corporation ● Trailblazer Drilling Corp. ● ● ● Western Lakota Energy Services ● ● ● Precision Drilling ● ● ● ● UTI Patterson ● National Oilwell Varco ● American Block ● ●
Ward Leonard Market Strategy How we go to market? R. S. R Strategy • Represent • Develop qualified representative network through out the Mid East Region • Stock • OEM and After market stocking programs • Repair • Partner with qualified Rigs and Motors Repair centers
Ward Leonard ELECTRICAL MOTORS MARKET
Electric Motors Two Types • DC – Direct Current • Has been the most popular in the industry for years, where variable frequency or speed operation is needed • AC – Alternating Current • Is taking over due to the development of modern AC motors and VFDs (Variable Frequency Drives) •
Variable Frequency Drives • Main Function • Control AC Motor Speed and Torque Also Known As: Variable Speed Drive AC Drives Inverter Drives Adjustable Frequency Drives
Benefits of AC vs.DC Today ‘s Market DC Motors AC Motors (Direct Current) (Alternating-Current) • Larger • Smaller • Heavy • Light Weight • Expensive to purchase • Less expensive to purchase • Expensive to maintain • Less expensive to maintain • Longer lead time 18-23 • More efficient & reliable weeks • Shorter Lead times 10-12 weeks
Electric Motors Evolution New Mfg Drilling Equipment AC vs. DC 4000 3500 3000 2500 AC 2000 DC 1500 1000 500 0 Top Drive Rotary Table Draw works Mud Pumps
Motor Applications (HP) Drilling AC Drilling Motors (HP) Equipment 400 600 1150 1350 1500 2000 Top Drive Rotary Table Draw-Works Mud Pumps
Testing Capability • Electrical Motors – Low Voltage • Controls Systems – Low Voltage • Shock Testing • Vibration Testing • Noise Testing • EMI (Electromagnetic Interference)
Ward Leonard: Customized Stocking Programs For faster lead times: • Stocking Programs • Preferred Vendor Management Program
Ward Leonard: Flexible, Forward-Thinking Applications support: • On the phone or in the field • Accessible experts • Lean: Speak directly to our engineering experts!
Ward Leonard: Extensive Sales Support Total support: • Proactive Customer Service • Extensive engineering expertise • Hands-on sales support team • International documentation expertise • Experienced bilingual staff
Ward Leonard Motor For Top Drive Applications Class H – Fully taped & Sealed Maximum Temperature Rise for 400HP 95°C-115°C
WL20B115 AC Drilling Motor Ward Leonard is pleased to announce the WL20B115 AC Drilling Motor - available in horizontal or vertical orientations. Suitable for Top Drives, mud pumps, draw works, and rotary table applications Class H – Fully taped & Sealed Maximum Temperature Rise105°C
Ward Leonard Motors For Rotary Table Applications Class H – Fully taped & Sealed Maximum Temperature Rise 105°C to 115°C
Ward Leonard Motors For Mud Pumps Applications Class H – Fully taped & Sealed Maximum Temperature Rise 105°C
Ward Leonard Motors For Draw Works Applications Class H – Fully taped & Sealed Maximum Temperature Rise 105°C
Ward Leonard Design Our Process Starts and ends with our customers Engineers are dedicated to new designs and applications They follow each project from initial customer contact through shipment of the finished product
Engineered Solutions Testing Mechanical Design Primary: SolidWorks • • Motors • Legacy: AutoCAD, Pro-E, ME-10 • Generators/Gen Sets • Control Systems Electromagnetic Design & Analysis • Finite Element Analysis • Ansys (Ansoft) Maxwell 2D • EMI • Ansys (Ansoft) RMXpert Manufacturing Computational Fluid Dynamics • Machining • Autodesk CFDesign • Stator Winding • Welding Structural, Dynamic, and Kinematic Analysis • Brazing • Solid Works Simulation • VPI Motor Insulation System 100% Quality Assurance
Engineered Solutions Ward Leonard Benefits
Experts in manufacturing both form and random wound motors Random wound designs: 1/20 th HP to 1,500 HP Form wound designs 600 HP to 1,500 HP • High copper content • Higher flux density • Better Power Factor – higher efficiency Form Bar Coil Form Bar Wound Random (Mush Wound)
Sealed Insulation System - Coils Manufactured at Ward Leonard
Insulation Insulation Kit includes: Nomex paper and wedges, with fiberglass top sticks. Combined in the Ward Leonard assembly process, these materials provide superior electrical insulation.
Stator Core Stator core is insulated with double insulation paper.
Winding Winding is installed into the stator slots. Note the double insulation paper, tape, wedges and top sticks.
Insulating tape Various types of glass filled insulation tape used to insulate the winding in the stator slot.
RTD Installation RTD installation between the double slot insulation.
Windings – tape insulated Windings installed in the stator are tape insulated. Note the double insulation paper and wedges in the slot providing the additional insulation protection.
Stator installation Terminated stator after Stator installed in frame insulating VPI process.
Terminal Box Typical lead termination through terminal box.
Ward Leonard Solutions
Genuine Motor Accessories Fully dressed motors with controls: • Temperature sensors • Encoders (rotary position transducers) • Blowers • Conduit box solutions
Sophisticated System Integration Complete Drilling Rig Control House Solutions. • Fully deployable, drag-and-drop control houses VFD motor knowledge and control- system integration expertise. • We not only know the equipment; we know how to get it operational.
Sophisticated System Integration Advanced Solutions for Alternative Energy. • Nuclear Power Plants: Ward Leonard controllers operate fuel rod elevators. • Controller and Genset capabilities for performance in wind, solar, wave and geothermal applications.
Ward Leonard Support Total Support • Proactive Customer Service • Extensive engineering expertise • Hands-on sales support team • International documentation expertise • Experienced bilingual staff
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