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Continuous Improvement Toolkit Histogram www. citoolkit .com The Continuous Improvement Map Managing Selecting & Decision Making Planning & Project Management* Risk PDPC Daily Planning PERT/CPM Break-even Analysis Importance


  1. Continuous Improvement Toolkit Histogram www. citoolkit .com

  2. The Continuous Improvement Map Managing Selecting & Decision Making Planning & Project Management* Risk PDPC Daily Planning PERT/CPM Break-even Analysis Importance Urgency Matrix RAID Log* Quality Function Deployment Cost Benefit Analysis MOST RACI Matrix Activity Networks FMEA Payoff Matrix Delphi Method TPN Analysis Risk Analysis* SWOT Analysis Stakeholder Analysis Decision Tree Pick Chart Voting Four Field Matrix Fault Tree Analysis Project Charter Improvement Roadmaps Critical-to X Force Field Analysis Portfolio Matrix Traffic Light Assessment PDCA Policy Deployment Gantt Charts Paired Comparison Decision Balance Sheet Kano Lean Measures DMAIC Kaizen Events Control Planning OEE Prioritization Matrix Pugh Matrix Cost of Quality* Standard Work Document control A3 Thinking Process Yield Matrix Diagram Project KPIs Pareto Analysis KPIs Implementing Best Practices Understanding Capability Indices Nonparametric Solutions*** Descriptive Statistics Chi-Square TPM Automation Cause & Effect Gap Analysis* Hypothesis Probability Distributions Mistake Proofing Health & Safety ANOVA DOE Bottleneck Analysis Histogram Multivariate Normal Distribution Simulation Just in Time 5S Multi-vari Studies Reliability MSA Graphical Methods Scatter Diagram Quick Changeover Visual Management Correlation Regression Understanding 5 Whys Run Charts Product Family Matrix Flow Pull Root Cause Analysis Data Mining Performance** Control Charts SIPOC* Spaghetti** Process Redesign Fishbone Diagrams Relations Mapping Benchmarking*** Waste Analysis** Value Stream Mapping** How-How Diagram*** Tree Diagram* Sampling Data collection planner* Brainstorming Attribute Analysis Value Analysis** Process Mapping SCAMPER*** Check Sheets** Interviews Affinity Diagrams Morphological Analysis Flow Process Charts** Time Value Map** Questionnaires Focus Groups Data Mind Mapping* Lateral Thinking Flowcharting IDEF0 Service Blueprints Observations Collection Group Creativity Designing & Analyzing Processes Suggestion Systems Five Ws www. citoolkit .com

  3. Histogram One of the best ways to analyze any process is to plot the data X X X X X X X X X X X * www. citoolkit .com

  4. Histogram A histogram is a graphical way that summarizes the important aspects of the distribution of continuous data It is a type of bar chart www. citoolkit .com

  5. Histogram Histograms are sometimes called Frequency Plots as they show the frequency of continuous data values on a graph Number of occurrence (frequency) | ––––––––– Value bins ––––––––– | While Pareto charts plot the frequency of count data www. citoolkit .com

  6. Histogram Histograms can be drawn either vertically or horizontally | –––––– Frequency –––––– | | –––––– Frequency –––––– | The height of the column indicates how often that data value occurred www. citoolkit .com

  7. Histogram Histograms are widely used in statistics, process improvement, scientific research, economics, and in social and human sciences Mainly used to explore data as well as to present the data in an easy and understandable manner. www. citoolkit .com

  8. Histogram It allows to visually and quickly assess . . . The shape of the distribution The central tendency and the amount of spread in the data The presence of gaps , outliers or unusual data points * Center Spread Gap Outliers www. citoolkit .com

  9. Histogram Shows where most of the data exists * Center Spread Outliers www. citoolkit .com

  10. Histogram Creates a picture of the variation in a process Enables to quickly identify the spread of the data * Center Spread Outliers www. citoolkit .com

  11. Histogram * Center Overall shape shows how the data is Spread Outliers distributed www. citoolkit .com

  12. Histogram * Helps to find unusual Center data points and outliers that may need further investigation Spread Outliers www. citoolkit .com

  13. Histogram Enables to quickly identify the spread of the data Shows where most of the data exists * Helps to find unusual Center data points and outliers that may need further investigation Overall shape shows how the data is Spread Outliers distributed www. citoolkit .com

  14. Histogram Plotting data in a histogram allows to know . . . Minimum and maximum values Gaps and outliers The shape of data (symmetric or skewed) Whether it’s unimodal, bimodal or multimodal www. citoolkit .com

  15. Histogram Used as the first step to determine the underlying probability distribution of a data set A way to shape the sample data to make predictions and draw conclusions about an entire population www. citoolkit .com

  16. Histogram Histograms are used to identify . . . Patterns that provide clues to certain types of problems Whether you can apply certain statistical tests Whether variability is within specification limits Whether the process is capable or not Whether there is a shift in the process www. citoolkit .com

  17. Histogram Used to verify that the changes made were a real improvement Before After www. citoolkit .com

  18. Histogram Ideal to represent moderate to large amount of data N = 40 N = 14 In practice, a sample size of at least 30 data values would be sufficient www. citoolkit .com

  19. Histogram It may not accurately display the distribution shape if the data size is too small Dot plots are preferred over histograms when representing small amount of data www. citoolkit .com

  20. Histogram How to Construct a Histogram Collect the data set and prepare it for the analysis C r e a t e a s u m m a r y t a b l e o f t h e d a t a Data www. citoolkit .com

  21. Histogram How to Construct a Histogram Draw a horizontal line and divide it into equal intervals or bins (between 7 to 10 intervals) T h e t o t a l w i d t h s h o u l d b e e q u a l t o t h e r a n g e o f t h e d a t a www. citoolkit .com

  22. Histogram How to Construct a Histogram Draw bars above each bin to represent the frequency of the data values within each interval T h e b a r s s h o u l d b e a d j a c e n t w i t h n o g a p s b e t w e e n t h e m ( t o i n d i c a t e t h e c o n t i n u i t y o f t h e d a t a ) www. citoolkit .com

  23. Histogram How to Construct a Histogram Indicate the mean of the data and other important information S u c h a s t h e s t a n d a r d d e v i a t i o n a n d t h e s p e c i f i c a t i o n l i m i t s Mean www. citoolkit .com

  24. Histogram Example – Cable Diameters Mean 0.5465 StDev 0.01934 20 N 100 Data source: Minitab 1 5 Frequency 1 0 5 0 0.50 0.52 0.54 0.56 0.58 0.60 Diameter of cable www. citoolkit .com

  25. Histogram Example – Cable Diameters The result can be summarized using 0 day to day language such as: 5 “The distribution looks symmetric 0 around the cable diameter mean (0.546 cm) and appears to fit the 5 Normal Distribution” . 0 0.50 0.52 0.54 0.56 0.58 0.60 Data source: Minitab www. citoolkit .com

  26. Histogram Example – Presence of Diabetes Mean 99.65 StDev 36.58 N 310 www. citoolkit .com

  27. Histogram Example – Presence of Diabetes The distribution of the data is skewed to the right . The distribution is more like an exponential distribution which is normal for this type of data. www. citoolkit .com

  28. Histogram Further Information Histograms like control charts can be used to assess improvement overtime Histograms, however, can’t see changes and trends over time www. citoolkit .com

  29. Histogram Further Information You can illustrate a stratification factor in histograms Night shift Morning shift Evening shift www. citoolkit .com

  30. Histogram Further Information There are many applications and online services that allow the creation of histograms quickly and automatically (such as Minitab, JMP, and SPSS) www. citoolkit .com

  31. Histogram Further Information – One of the 7 Basic Tools of Quality www. citoolkit .com

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