Confederation of Indian Industries Safety Symposium & Exposition ‘Safety Leadership towards vision Zero’ 8 – 9 August 2018, ITC Sonar, KOLKATA Responsible Safety Leadership – Safety Culture Sunil Bailwar 1
Business Basics Aluminum Copper Mines & Power Up-Stream Coal Mines Single site (Refineries & 2 Clusters (Integrated Complex) Smelters) 4 sites; 4 sites Factors: Bauxite Mines Down-Stream • Remote sites 4 Clusters (Rolling, Extrusion, • Huge Hot Metal handling Foil) • Chemical hazards 5 sites; 2 sites; 1 site • Huge scale of operations Power Plant • Significant Contract Workmen 4 sites Excellence by Design
Foot Print Excellence by Design
Move Safety to the next level….. • Our Safety Record…. • We want to keep getting what we are getting and hence keep doing what we are doing. • Continuing to do what we have always done has gotten us to the point we are at today. • To move safety to the next level, you must do something different 4 Excellence by Design
Hindalco Management Framework (HMF) 5 Excellence by Design
Integrated Committee Structure (Governance & Execution Frame for SMS) Apex Safety Board Corporate Safety Department Unit Safety Board Unit Safety Department Contractor’s Safety Standard Incident Safety Audit & Implementation Investigation Assurance Management Subcommittee Subcommittee Subcommittee Subcommittee Behaviour Safety Training Based Safety Subcommittee Subcommittee Task Forces for implementation of Safety Standards 6 Excellence By Design
Approaches to Safety 7 Excellence by Design
Evaluation of Safety 8 Excellence by Design
Safety Management System based on HMF ▪ Visible Management Commitment ▪ Clear, meaningful policies & principles ▪ Challenging goals and plans Leadership ▪ Results through right process ▪ Expectation of high std. of performance ▪ No silent consent ▪ Integrated committee structure & Hindalco Safety Organization Safety Structure Management ▪ Line Management accountability System ▪ Supportive and competent safety staff with management skill ▪ Integration of Safety & Operations ▪ Customized world class standards Process & ▪ Effective audits and re-evaluation Action ▪ Effective communication processes ▪ Thorough investigations and follow-up ▪ Performance measurement Excellence by Design 9
Total Safety Culture Safety is a way of life – a process, not a program • This is not something extra to do • Safety should be incorporated into how we do everything: ✓ Production ✓ Quality ✓ Efficiency (controlling costs) • You can be a safety leader in your workplace • Encourage others to live safety as a core value that will not be compromised 10 Excellence by Design
Total Safety Culture Priest Coming to Aditya Aluminium 11 Excellence by Design
Safety as an Enabler 12 Excellence by Design
Thank You 13 Excellence by Design
Silent Consent “ Allowing a practice to continue even when you know it is wrong. ” 14 Excellence by Design
Long lasting safety message 15
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