COMPANY PRESENTATION ČKD Blansko SMALL HYDRO, s.r.o. is a member of JSC Tyazhmash group
COMPANY HEADQUARTERS Gellhornova 1, 678 18 Blansko, Czech Republic www. ckdsh .cz
HISTORY ČKD Blansko is ranked among most traditional Czech engineering companies. 1698 – Origins of engineering manufacture 1904 – Origins of water turbines manufacture 1985 – New Hydraulic Laboratory has been put into operation 2007 – ČKD Blansko Small Hydro foundation 2010 – Integration to the JSC Tyazhmash Group www. ckdsh .cz
COMPANY ORGANIZATION CHART www. ckdsh .cz
BASIC INFORMATION Number of Employees by 2013 Technical and Commercial Employees 32 Basic Design Dpt. 6 Detail Design Dpt. 9 Sales & Project Management Dpt. 7 Shop Workers 54 Total 86 Financial Indicators [EUR] [2009] [2010] [2011] [2012] [2013] Turnover 4.9 mil. 3.4 mil. 8.5 mil. 13.8 mil. 12.8 mil. Contracted Amount 4.5 mil. 11.8 mil. 20.2 mil. 2.6 mil. 4.4 mil. www. ckdsh .cz
DESIGN DEPARTMENT STRUCTURE OF TECHNICAL SECTION • Managing and Administration • Development and Design of Water Turbines • Development and Design of Closing Valves • Development and Design of Governors • FEM Computation • Production Technology • Special Technology • Jigs Design Department INTERNAL SUPPORT • Basic Design Department • Research and Development of Water Turbines • Hydraulic Laboratory SOFTWARE - SolidWorks • 3D Design SolidWorks Professional SolidWorks Premium SolidWorks DWGeditor • FEM Computation SolidWorks Simulation • CNC Machinery SolidCAM • Data management SolidWorks Enterprise PDM www. ckdsh .cz
DEPARTMENT OF APPLIED MECHANICS Strength, stiffness and fatigue structural calculations (water turbines, valves, hydromechanical structures). Finite Element Method (SolidWorks Simulation Premium) is used to determine structural stress and strain. Methods of fracture mechanics are used for evaluation of strength and fatigue life. www. ckdsh .cz
WATER MACHINERY RESEARCH INSTITUT Development of turbine hydraulic profiles Hydraulic testing laboratory Calibration of flow meters www. ckdsh .cz
TESTING LABORATORY www. ckdsh .cz
Q/H DIAGRAM www. ckdsh .cz
KAPLAN TURBINES Head: 2 – 40 [m] Output: 200 – 10 000+ [kW] Diameter: 500 – 3 000+ [mm] www. ckdsh .cz
FRANCIS TURBINES Head: 10 – 300 [m] Output: 200 – 40 000+ [kW] Diameter: 400 – 1 700+ [mm] www. ckdsh .cz
PELTON TURBINES Head: 70 – 800 [m] Output: 300 – 40 000+ [kW] Diameter: 500 – 1 500+ [mm] www. ckdsh .cz
HYDRO-MECHANICAL EQUIPMENT www. ckdsh .cz
INVESTMENTS IN TECHNOLOGY In operation: February 2011 Machine: CNC Floor Type Machining Centre FU – 150 www. ckdsh .cz
CNC Floor Type Machining Center FU-150 Technical Parameters: Working travel x: 7 000 [mm] y: 1 500 [mm] z: 3 000 [mm] Clamping Surface 3 400 x 4180 [mm] Capacity 25 000 [kg] www. ckdsh .cz
MANUFACTURE WELDING SHOP www. ckdsh .cz
ASSEMBLY AND SHOP TESTS SITE ERECTION www. ckdsh .cz
FRONHAS HEPP Country: Portugal Commissioned: 2008 Type of Turbine: Horizontal Francis Total Output: 1 x 750 kW RANTE BALLA HEPP Country: Indonesia Commissioned: 2009 Type of Turbine: Horizontal Francis Total Output: 2 x 1 500 kW AMPELGADING HEPP Country: Indonesia Commissioned: 2010 Type of Turbine: Vertical Francis Total Output: 2 x 5 000 kW www. ckdsh .cz
PATIKARI HEPP Country: India Commissioned: 2007 Type of Turbine: Horizontal Pelton Total Output: 2 x 9 459 kW POECHOS 2 HEPP Country: Peru Commissioned: 2009 Type of Turbine: Horizontal „S“ Kaplan Total Output: 2 x 5 000 kW ČESKÉ ÚDOLÍ HEPP Country: Czech Republic Commissioned: 2012 Type of Turbine: Horizontal „S“ Kaplan Total Output: 1 x 233 kW www. ckdsh .cz
LABSKÁ HEPP Country: Czech Republic Commissioned: 2009 Type of Turbine: Vertical Kaplan Total Output: 1 x 500 kW TRGI 2 HEPP Country: Armenia Commissioned: 2011 Type of Turbine: Horizontal Pelton Total Output: 2 x 3 082 kW ARCO IRIS HEPP Country: Mexico Commissioned: 2013 Type of Turbine: Vertical Pelton Total Output: 2 x 4 700 kW www. ckdsh .cz
CABULIG HEPP Country: Philippines Commissioned: 2012 Type of Turbine: Horizontal Francis Total Output: 2 x 4 700 kW TEKOV HEPP Country: Slovakia Commissioned: (2013) Type of Turbine: Horizontal „PIT“ Kaplan Total Output: 1 x 995 kW ORTACAG HEPP Country: Turkey Commissioned: 2013 Type of Turbine: Vertical Pelton Total Output: 1 x 13 280 kW www. ckdsh .cz
TAHTAKORPU HEPP Country: Azerbaijan Commissioned: (2013) Type of Turbine: Horizontal Francis Total Output: 3 x 10 627 kW KAVSAKBENDI HEPP Country: Turkey Commissioned: (2014) Type of Turbine: Vertical Francis Total Output: 2 x 5 661 kW KANDIL-1 HEPP Country: Turkey Commissioned: 2013 Type of Turbine: Horizontal Francis Total Output: 1 x 4 719 kW www. ckdsh .cz
ARAKLI-4 HEPP Country: Turkey Commissioned: 2013 Type of Turbine: Horizontal Pelton Total Output: 2 x 4 564 kW ILARION HEPP Country: Greece Commissioned: (2013) Type of Turbine: Horizontal Francis Total Output: 1 x 4 200 kW CUCUMACAYAN HEPP Country: El Salvador Commissioned: (2013) Type of Turbine: Vertical Francis Total Output: 2 x 2 940 kW www. ckdsh .cz
MAIN SUB-SUPPLIERS Inlet Equipment – Main Inlet Valves Czech Republic Czech Republic Hydraulic Governing and Lube-Oil Units Czech Republic Czech Republic Czech Republic Generators Brazil, India Germany Hungary Spain Czech Republic www. ckdsh .cz
THANK YOU FOR YOUR ATTENTION ČKD Blansko SMALL HYDRO, s.r.o . Gellhornova 1 678 18 Blansko Czech Republic E-mail: smallhydro@ckdblansko.cz Tel.: +420 516 402 724 www. ckdsh .cz
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