Centre technologique en arospatiale Technology and Resources - PowerPoint PPT Presentation

Centre technologique en aérospatiale Technology and Resources

Equipments … Equipments MORE THAN 70 M$ OF EQUIPMENTS The center Shared with ÉNA (École nationale d’aérotechnique ) L’École Polytechnique de Montreal Expertises Know-how Equipment Services Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • FEA, CAD/CAM, calibration softwares and capacities : • * Catia v5 • * HyperWorks- Altair (FEA) The center • * ANSYS (FEA) • * MATLAB (Advanced calculation software) • * ESPRIT (CAM) Expertises • * Vericut and Optipath (Machining simulation) • * IMSpost (Postprocessor) • * CutPro (Modal analysis) Know-how • ** RobotMaster ( A classroom of 6 people will also be available for training purposes ) • ** MasterCAM (CAM) Equipment • ** MACHpro (Machining process optimisation) CTA can act as BETA tester for any software to be analysed or to be benchmarked Services Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Advanced machining process : • Advanced robotic manufacturing cell : The center • **1x 500 kg payload Kuka robot KR 500-2MT mounted on a 13 ft linear rail • **1x HSD Mechatronic ES 789 machine spindle Max. Speed : 24000 RPM • **1x 400 kg payload Kuka two-axis positionner Expertises • **1x 6 ft x 8 ft mounting table for big parts • ***Second Kuka robot for dual robotic machining, handling, shot peening, riveting or other process applicable to the aerospace industry. Technologies like Orbital Know-how drilling has been analysed and may be introduced in the next years. Equipment The cell is planned to process for any soft material machining (metal and composites). Services Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Advanced machining process : • High speed machining cell : • *1x Huron K2X 8 Five, (5 axis), 24 000 RPM, Siemens 840D control The center • * Probe OMP400 • * NC3 tool setter • * 1x vacuum system for composite machining Expertises • * Shrink fit from RegoFix • * Balancing machine • * Kistler Dynamometer (9255B) Know-how • ** Many environmental sensors ( noise, vibration, temperature, ambient pressure) • ** 1x microlubrication system Equipment • *** Possible automated inspection and part manipulation or to continue developing the CLOSE DOOR MACHING objective Services The cell is planned to process for any soft material machining (metal and composites). Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Advanced machining process : • Hard material milling machining cell : • *1x Makino a81M-5XR, (5 axis), Fanuc 31i, 8000 RPM, High torque (Over 1000 Nm) The center • * Probe RMP600 • * NC4 tool setter • * Pallet changer 4 axis and 5 axis Expertises • * Shrink fit from RegoFix • * Balancing machine • * Kistler Dynamometer (9255B) Know-how • *** Possible automated inspection and part manipulation or to continue developing the Equipment CLOSE DOOR MACHING objective Services Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Advanced machining process : • Mill-Turn machining cell : • *1x Mori Seiki NT4200/1500SZ, MSX711 IV, 12000/5000 RPM The center • * 2x 8’’ chucks • Maximum swing of workpiece capacity: 28.7” • * Probe system OMP60M Expertises • * Tool setter • * Kistler Dynamometer • ** 1x ABB IRB 140 robot , 6 kg payload for manipulation and inspection Know-how • *** Possible automated inspection and part manipulation or to continue developing the CLOSE DOOR MACHING objective Equipment Services Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Prototyping cells : • Few labs available for prototyping : • * 1x Lectra Vector 2500 automated fabric cutting machine The center • * 1x Small factory laboratory in ÉNA (CNC milling, CNC lathe, manual ID-OD grinder, manual lathe and press drill, manual CMM and inspection lab) • * 1x Laboratory for metal working in ÉNA (manually operated: milling, lathe, Expertises surface grinder & universal ID-OD grinder) • * 5x Sheet metal laboratories in ÉNA with equipment (CNC shears, Know-how English wheel, CNC press brake, forming machine, Pullmax AB, etc.) • * 1x Composite laboratory in ÉNA (oven 4’ x 5’ x 6’ with vacuum, sanding table, composite and plastic hand tools, mixing cell, etc.) Equipment • * 1x Welding laboratory in ÉNA (TIG, MIG, plasma cutting, Arc welding etc.) • * 1x NDT laboratory in ÉNA (ultrasonic, eddy current, magnetic-particle inspection, fluorescent penetrant) Services • ** 1x Rapid prototyping ABS in ÉNA 6’’ x 6’’ x 9’’ Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Advanced composites facilities : In general out of the autoclave capacities • LFIC laboratory – Laboratoire de fabrication industrielle des composites: The center This laboratory is operate in partnership with the École polytechnique of Montréal • * 1x Lectra Vector 2500 automated fabric cutting machine (1,8 m wide conveyor, wet and dry fabric cutting capability) Expertises • * 1x UV curing system fully automated 16’x6’x6’ • * 1x Industrial convection oven with controller 8’x8’x8’, max. 500 °F • * 1x Eagle press, 400 T, 10’x 8’ platens, with spray booth, temperature control Know-how units, tilt table and movable platens • * 1x Bi-components epoxy injection system • * 1x Megaject RTM injection machine for polyester and vinylester Equipment • * 1x 30 HP vacuum pump with final absolute vacuum pressure of 15 Torr • * 2x Spray booths, 3 m x2.1 m x 2.1 m walk-in and 1.8 m x 1.2 m x 1.2 m • * 1x Cannon polyurethane injection system, up to 2.8 kg/s of resin injected, 3 Services mixing heads linked to the Eagle press • * 1x Mold closing system, 3’ x 3’, 400 °F max., 100 000 lbs. max. • * 1x Mold closing system, 5’ x 5’, 400 °F max., 150 000 lbs. max. Financial support • ** 1x 5000cc Radius Engineering injection piston (180C, 500cc/min, 27.2bar) • * 1x Vacuum pump with final vacuum of 0.01 Torr • ** 1x Heating system for the Eagle press References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Testing facilities : • “ 1x PosiTector 6000 Series (Coating Thickness Gages for All Metal Substrates) The center • * 1x Instron ( In ÉNA : mechanical testing machine) • * 3x Rockwell hardness testing machine • * 1x Charpy impact test machine Expertises • * 2x Microscopes for metallography • * 3x Test cell for aircraft engines (1x PT6A-28 / 1x Continental O200A / 1x Lycoming IO-540) Know-how • * 2x Small sections wind tunnel ( 1x subsonic / 1x supersonic) Equipment Services Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Advanced metrology facilities : • Softwares : The center • * PASCMM advanced CMM programming software • ** Innovmetric reverse engineering and automated inspection • ** Mitutoyo Measurlink suite (Process analyse, gage tracking, R & R) Expertises • ** VerisurfX elements (software from Creaform, for basic analysis) • ** Labview professional suite • ** Visual studio Pro Know-how Equipment Services Financial support References Contacts Centre technologique en aérospatiale

Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility) Equipments • Advanced metrology facilities : • CMM cells : The center • * 1x Mitutoyo Bright A-504 CMM in ÉNA with PH10T with basic equipment, capacity 20’’ x 16’’ x 16’’ • * 1x Mitutoyo BHN-305 CMM in ÉNA with PH10T with basic equipment, capacity Expertises 20’’ x 16’’ x 8’’ • ** 1x Mitutoyo CRYSTA (53’’x 118’’x 39’’), with special balancing for adding Know-how weight up to 6 kg on Z axis, for installing laser scanner and other emerging technologies, SP25 scanning head, rotary table MRT-320 and PH10MQ • ** 1x Renishaw REVO head with scanning speed, up to 500 mm/min and Equipment accessories One of our specialists is an actual official CMM trainer for PWC and has written a Services book on Mitutoyo Cosmos operation. Financial support References Contacts Centre technologique en aérospatiale