APA production site @ Yale’s Wright Laboratory Dr. Domenico Franco US APA Construction and Proposal Workshop – June 10, 2019 1
J.W. Gibbs Professional Shop Wright Laboratory Staffed by professional machinists Precision machining • The laboratory’s unique combination of on-site state-of- CNC capability the-art research facilities, and technical infrastructure • Largest experimental facility of Yale Physics~86,000 sf of lab and office space> 150 personnel (16 faculty, > 40 graduate students) Advanced Prototyping Center Coherent Meta2C laser cutter • Experimental research in fundamental physics nuclear, Flow NanoJet Abrasive water jet particle astrophysics/cosmology quantum physics cutter • Core campus facilities machine shops, cleanrooms, high Formlabs Form2 SLA and bay Dremel 3D20 FDM 3D printers Clean Rooms Permanent class 1,000 clean rooms Customizable soft wall clean rooms for high bay Fume hoods and liquid handling Research Support Shop For use by students and researchers with professional supervision US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 2
First floor Yale Physics Workshop Workshop Cryo-Lab Clean Prototyping Rooms Room Lab-111 The Vault Serving Physics, Science Hill, and campus community US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 3
High- bay area “The Vault” • Very long area of 600 m 2 • Ground level: direct connection with parking area and main street • Wide access main gate • 10 Ton crane already present Wood Metal workshop 12 m Parking 50 m US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 4
High- bay area “The Vault” • Very long area of 600 m 2 • Ground level: direct connection with parking area and main street • Wide access main gate • 10 Ton crane already present Wood Metal workshop 12 m Parking 50 m US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 5
Unique characteristic: full access! SBND APAs US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 6
The Vault as is today In the last 2 years Wright Lab hosted in the Vault and Lab-111 important scientific projects. • Prospect detector construction • SBND APAs winding • SBND Field Cage’s modules assembling All these projects required clean tents US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 7
Milestones • Phase 0: deep cleaning and finishing of the Vault area (Fall 2019) • Phase 1: Clean tent in the back side of the Vault for Winders assembling (Early 2020) • Phase 2: Clean tent in Lab-111 for processing carts assembling (Fall 2020) • Phase 3: Start winding (Beginning of 2021) US APA Construction and Proposal Workshop - June. 10, 2019 - 8 Dr. Domenico Franco
APA factory: Phase 1 Lab -111 Metal Shop Wood Clean Area Main Gate US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 9
APA factory: Phase 2 Lab-111 with CT hosting the cart assembling and possible cold test facility in Phase 3. Wood shop removed and extension of CT Metal Shop US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 10
Phase 3:full extension US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 11
Phase 3:full extension US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 12
Ready to winding US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 13
Alternative US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 14
Yale APA team (so far – needs to grow!) • PIs: Bonnie Fleming, Karsten Heeger • Domenico Franco, APA Production Manager: point of contact for DUNE • Tom Langford, APA Assembly Facility Manager: plans and coordinates activities at Wright Lab • At Wright Lab: • Jeff Ashenfelter, Associate Director of Operations: local EHS liason, conducts all WL training, can assist with local project controls. • James Wilhelmi: Engineer, calculations for clean area, so far.
Costs Work on evaluating the cost is till in progress! • Finishing the Vault floor 12k$ • Clean tent for Lab-111 55k$ Estimation did on volume base rather than foot print This likely over estimates the actual costs • Clean tent for the Vault 228k$ A formal request of quote has been submitted to Modular Cleanrooms, INC. which supplier of PROSPECT cleanroom US APA Construction and Proposal Workshop - June. 10, 2019 - 16 Dr. Domenico Franco
1 7 Yale West Campus • Wide Area located 15 mins from WL • Six core facility for innovative research in Health, Environment, Energy, Biology • Large space for both v and receiving with monitored humidity and temperature US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco
• WL has developed a plan as a regional APA production facility for DUNE • Understanding space needs • Project and schedule specific to WL is ready Summary • Team is growing up and hiring process for FTEs needed at WL over time is ongoing • Reorganization of the space will start in the Summer • Coordinating work with participating institutions US APA Construction and Proposal Workshop - June. 10, 2019 - Dr. Domenico Franco 18 • Possibility of storage space in West Campus
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