Plans for Production Sites UK-PI Meeting University of Manchester 6th March 2019
APA Production Plan Definition of institutional responsibilities for APA production components • to be concluded by March UK starts APA production July 2020, site preparation underway In US • Start preparing sites for APA wiring centers in 2019 • Tailor cost estimate in P6 to the individual APA wiring centers before CD2/3 review (definition of personnel and associated costs) • Winders production in 2020 (2 @ Yale, 2 @ Chicago with help from PSL) • Start APA production Jan 2021 Hold individual reviews of APA wiring centers ~June 2019 to assess space layout, crane equipment, safety procedures, staffing plan (Preliminary Reviews) Hold individual Production Readiness Reviews
APA Production Production of APAs for Detector #1 US-APA production (76 APAs): Jan 4, 2021 – Dec 7, 2023 UK-APA production (76 APAs): Jul 6, 2020 – Nov 6, 2023 APA Production/year Production 2020 2021 2022 2023 Site Daresbury 6 24 26 20 Yale 10 13 7 Chicago 10 13 7 PSL 3 7 6 TOT 6 47 59 40 Need to cold test 10% of APA production Need to investigate options for local storage if early shipping to SD is not possible
Daresbury Laboratory DUNE Factory • Inner hall site of the SRS accelerator identified as factory location • Purpose built factory room • Factory to have 4 winding machines, 10 process carts • Separate shipping area in renovated plant room • Dedicated swing arm pillar cranes for each winding machine 6/3/2019 UK-PI mtg - Alan Grant 4
Daresbury Laboratory DUNE Factory Layout. 6/3/2019 UK-PI mtg - Alan Grant 5
Movement of Materials & APA’s Fixed platform and swing High level area for jib crane for moving Low level area APA shipping preparation. frames between areas. lifting zone. Access to high level from road . Raw material taken in through this entrance (2D plan). 6/3/2019 UK-PI mtg - Alan Grant 6
Pre Processing Area Pre Processing Area – Comb bases & mesh panel fitting APA frames loaded into process carts here. Entrance into preparation area. 6/3/2019 UK-PI mtg - Alan Grant 7
Pre Processing Area - cont Access to Winding area Small part / jig storage. Small part assembly / general work area. Prep area 210m^2 comb base and mesh panel fitting. Emergency Exit 6/3/2019 UK-PI mtg - Alan Grant 8
Factory Area Layout Winder - 2 Winder - 1 Winder - 3 Emergency Exit Plenty of wall space Winder - 4 for off line prep work Winder area 638m^2 Door position shown incorrectly Parking for completed APA’s waiting 6/3/2019 UK-PI mtg - Alan Grant 9 for transfer to shipping area.
Packing & Shipping Area Lifting zone to platform. Fixed platform Post processing / packing & shipping area. 237m^2 Swing jib crane for loading / unloading Packing crate (size trucks from the Overhead crane to cover this area. of existing PSL road. crate). 6/3/2019 UK-PI mtg - Alan Grant 10
Plan View of Factory Roof Beam supports Platform to shipping area 11 6/3/2019 UK-PI mtg - Alan Grant
Production Factory Area Identified – 2016 Crane height approx 7.2m Available Area approx 22m x 37m central hall. Serviced by 15ton crane. 12 12 6/3/2019 UK-PI mtg - Alan Grant
Inner Hall 2016 13 6/3/2019 UK-PI mtg - Alan Grant
Preparation Work Some funding released for DUNE Pre Construction • Concrete e-Beam Bunker removal complete • Removal radial and ancillary cranes complete • Factory room materials ordered • Cranes – 5 off ordered • Shipping room refurbishment well advanced • Quotations expected in coming weeks for Factory room assy of building Factory room services Platform to shipping room Floor renovation – factory and shipping area 6/3/2019 UK-PI mtg - Alan Grant 14
Inner Hall – Sept 2018 15 6/3/2019 UK-PI mtg - Alan Grant
Shipping area being prepared Exit door to road Entrance door from factory to shipping area 6/3/2019 UK-PI mtg - Alan Grant 16
Access to Road for Transport Vehicle 6/3/2019 UK-PI mtg - Alan Grant 17
Storage – Wall & Roof Panels Delivery March 6/3/2019 UK-PI mtg - Alan Grant 18
APA production site @ Yale’s Wright Laboratory
The Vault as it appears today
The Vault as it appears today
The APA Factory in the Vault
Questions 6/3/2019 UK-PI mtg - Alan Grant 35
Recommend
More recommend
